TB-9-2510-251-24

TECHNICAL BULLETIN

INSTALLATION, REMOVAL, AND PARTS INSTRUCTIONS FOR ADD ON ARMOR (AOA) AND ASSOCIATED COMPONENTS FOR HMMWV FAMILY OF VEHICLES (FOVs)

JULY 2005
TB-9-2510-251-24

  TB-9-2510-251-24 - Page 24 of 212

TB 9-2510-251-24
1-14
1-6.
RIGHT SIDE ROCKER PANEL ARMOR INSTALLATION
(2 AND 4 DOOR)
TOOLS:
General mechanics tool kit:
MATERIAL/PARTS:
FIGURE
ITEM
PART NO.
NOMENCLATURE
QTY
1-7
1
4660870-002
GAP PLATE, A-PILLAR TO ROCKER
1
2
REF
OEM CAPSCREW
REF
3
4397005-010
WASHER, FLAT, 0.250 IN.
2
4
4397000-010
CAPSCREW, HEX HEAD, 0.250-20 X 1.25 IN.
2
5
4397005-014
WASHER, FLAT, 0.375 IN.
18
6
4397000-062
CAPSCREW, HEX HEAD, 0.375-16 X 1.25 IN.
9
7
6430683-01M1
ROCKER, LOWER C-PILLAR ARMOR
1
8
4397050-049
UPSET FASTENER,
AVK-SHORT,
0.375-16 X 0.75 IN.
2
9
4397064-005
NUT, LOCKING, 0.375-16
9
10
4397064-001
NUT, LOCKING, 0.250-20
2
a. Installation
1)
Position right rocker panel armor (7) to vehicle and c-clamp in place (see figure 1-7).
a.
Match drill 11 each 13/32-inch holes through vehicle.
Do not remove c-clamps.
b.
Apply sealing compound to capscrews (2), (4), and (6).
c.
Install right side rocker panel (7) with nine capscrews (6), washers (5), and seven locknuts (9).
Ensure
two
d.
upset fasteners (8) have been previously installed (see figure 1-7).
e.
Install gap plate (1) with three capscrews (2), two capscrews (4), two washers (3), and two locknuts (10)
per figure 2-7.
f.
Torque two capscrews (4) to10 lb ft (14 N
•
m).
Torque three capscrews (2) to 37 lb ft (50 N
•
m).
g.
Torque seven capscrews (6) to 37 lb ft (50 N
•
m).
Torque two capscrews (6) installed in upset fasteners to
23 lb ft (31 N
•
m).
Remove c-clamps.


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