TM-1-1500-344-23-2
AIRCRAFT VOLUME II
TECHNICAL MANUAL; CLEANING AND CORROSION CONTROL
APRIL 2009
TM-1-1500-344-23-2 - Page 5 of 240
NAVAIR 01-1A-509-2
TM 1-1500-344-23-2
i
15 April 2009
LIST OF ILLUSTRATIONS .
.......................................
iv
LIST OF TABLES.
.......................................................
v
HOW TO USE THIS MANUAL .
.................................
vii
LIST OF TECHNICAL PUBLICATIONS
DEFICIENCY REPORTS (TPDR)
INCORPORATED .
...........................
TPDR-1
WARNINGS APPLICABLE TO HAZARDOUS
MATERIALS .
.....................................
HMWS-1
1
INTRODUCTION
1-1.
General .
..........................................
1-1
1-2.
Purpose .
..........................................
1-1
1-3.
Scope .
.............................................
1-1
1-4.
Arrangement of Manual .
.................
1-1
1-5.
Related Publications .
......................
1-1
1-6.
Consumables and Equipment.
........
1-1
2
CLEANING
SECTION I. CLEANING AND
LUBRICATION.
.......................................
2-1
2-1.
Introduction .
....................................
2-1
2-2.
Reasons for Cleaning .
....................
2-1
2-3.
Frequency of Cleaning .
...................
2-1
2-4.
Water Quality .
.................................
2-1
2-5.
Cleaning Compounds .
....................
2-2
2-6.
Steam Cleaning.
..............................
2-5
2-7.
Cleaning Equipment.
.......................
2-5
2-8.
Equipment Operating
Procedures .
..................................
2-8
2-9.
Cleaning Procedures .
...................
2-10
2-10. Fresh Water Rinsing .
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2-26
2-11. Post Cleaning Procedures .
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2-27
2-12. Treatment and Disposal of
Wash Rack Waste .
.....................
2-28
2-13. Lubricants.
.....................................
2-28
SECTION II. SPECIAL CLEANING.
.........
2-33
2-14. Introduction .
..................................
2-33
2-15. Cleaning After Exposure to
Volcanic Ash .
..............................
2-33
2-16. Cleaning After Desert
Operations or Exposure to
Sand Environments .
...................
2-33
3
INSPECTION AND CORROSION
PRONE AREAS
SECTION I. INSPECTION AND
EVALUATION .
........................................
3-1
3.1.
General .
..........................................
3-1
3-2.
Inspection Methods .
........................
3-2
3-3.
Evaluation of Corrosion Damage .
... 3-6
3-4.
Degrees of Corrosion .
.....................
3-7
SECTION II. CORROSION
PRONE AREAS .
.....................................
3-9
3-5.
Common Corrosion Prone Areas.
... 3-9
4
CORROSION REMOVAL
4-1.
Purpose .
..........................................
4-1
4-2.
Responsibility .
.................................
4-1
4-3.
Corrective Maintenance .
.................
4-1
4-4.
Paint Removal .
................................
4-1
4-5.
Mechanical Paint Removal .
............
4-1
4-6.
Chemical Paint Removal.
................
4-5
4-7.
Minor Paint Damage Repair.
...........
4-8
4-8.
Corrosion Removal .
........................
4-8
4-9.
Corrosion Removal Equipment
and Materials .
...............................
4-9
4-10. Corrosion Removal Procedures.
... 4-17
4-11. Surface Finish .
..............................
4-20
5
SURFACE TREATMENT
5-1.
Purpose .
..........................................
5-1
5-2.
Surface Preparation .
.......................
5-1
5-3.
Precautions .
....................................
5-1
5-4.
Chemical Conversion Coating .
.......
5-2
5-5.
MIL-DTL-81706 Chemical
Conversion Coating for
Aluminum Alloys .
..........................
5-2
5-6.
AMS-M-3171 Chemical
Conversion Coating for
Magnesium Alloys .
.......................
5-4
5-7.
Troubleshooting .
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5-5
5-8.
Expired Service Life .
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5-5
5-9.
Post Treatment.
...............................
5-5
5-10. Temporary Preservation .
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5-6
TABLE OF CONTENTS
Chapter
Page
Chapter
Page
Change 1 - 31 March 2010
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