TM-5-3805-254-14-P-2
TRUCK, DUMP, 20 TON, 6X4, ON-OFF HIGHWAY 71,000 GVW, IHC MODEL F-5070 (CCE)
TECHNICAL MANUAL; OPERATOR’S, ORGANIZATIONAL, DIRECT SUPPORT, GENERAL SUPPORT AND DEPT MAINTENANCE MANUAL (INCLUDING REPAIR PARTS INFORMATION AND SUPPLEMENTAL MAINTENANCE INSTRUCTIONS)
JUNE 1980
TM-5-3805-254-14-P-2 - Page 890 of 894
TRUCK SERVICE MANUAL
MISCELLANEOUS
DUMP BODY COMPONENTS
CYLINDER REMOVAL
With body in down position remove retaining plate on
inside of body and remove top cylinder pin.
With a crane
or some other lifting device pick up or raise body as high
as possible.
Prop body well in raised position using extra
caution and sufficient supports.
Remove cotter pin and
bottom base pin.
Before removing bottom base pin, it is
suggested that a chain, etc.
be installed on top of
cylinder and a crane be used to lift cylinder from
mounting.
With chain secure and pin removed, cylinder
is now ready to lift out of base.
PUMP REMOVAL
Close valve on bottom of oil tank using oil pans to
catch excess oil that will drain from hoses, Remove
hoses from pump and plug if necessary to reduce oil
loss, Pump is held in position on mounting bracket with 4
mounting bolts.
Remove bolts.
Pump can be removed
by hand for service or replacement.
OIL TANK REMOVAL
It is suggested that oil be drained from tank.
Loosen
straps and remove tank from frame.
-Two men or a
lifting device should be used as tank weighs
approximately 75 lbs,.
BODY REMOVAL
To remove body from truck, remove cylinder in
manner described above.
Using overhead crane, lift
front of body.
Remove rear hinge bar and with the use of
another lifting device lift rear of body clear of hinges.
Truck may hen be removed from under body.
GATE REMOVAL
Use overhead crane or lifting device, fasten chain
sling on top of gate brackets welded on top inside
corners, Loosen handle at left front corner of body.
Remove top gate pins, then lift gate clear of body.
To
reinstall, use above method, installing top pins first and
allowing gate to settle into bottom hooks.
BODY STOP CABLE
To adjust body stop cable, raise body to the full
extent of cylinder stroke.
CAUTION Cylinder must not be extended full stroke
under pressure for any length of time.
When cylinder is fully extended stop Pump and PTO,
lower body 6".
Block body in raised position and adjust
cable so there is a snug fit. Recheck in the following
manner:
lower body and raise body making sure that
stop cable pulls valve lever to neutral position before
reaching full stroke of cylinder.
Under no condition must cylinder be allowed to
extend to full stroke with pressure against it.
881
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