TM-5-3805-254-14-P-2

TRUCK, DUMP, 20 TON, 6X4, ON-OFF HIGHWAY 71,000 GVW, IHC MODEL F-5070 (CCE)

TECHNICAL MANUAL; OPERATOR’S, ORGANIZATIONAL, DIRECT SUPPORT, GENERAL SUPPORT AND DEPT MAINTENANCE MANUAL (INCLUDING REPAIR PARTS INFORMATION AND SUPPLEMENTAL MAINTENANCE INSTRUCTIONS)

JUNE 1980

  TM-5-3805-254-14-P-2 - Page 92 of 894

BODIES AND CABS
MOTOR TRUCK SERVICE MANUAL
3. Remove two nuts and washers securing outside
door handle to mounting bracket, Fig. 22.
4. Pull door handle assembly out of door.
To Remove Cab Inside Door Handle:
1. Remove cab door upper panel as outlined under
"CAB DOOR GLASS REMOVAL AND INSTA
LLA TION."
2. Disconnect door lock remote control rod from
inside door handle, Fig. 7.
3. Remove two nuts and washers securing door
handle to mounting bracket, Fig. 7.
4. Remove door handle.
To Install:
Reverse the foregoing procedures for inside and
outside door handle installation.
CAB DOOR LOCK CYLINDER
To remove the lock cylinder from the lock case, the
lock case and shaft assembly must be removed from the
door before the lock cylinder can be removed.
To Remove:
1. Remove outside door handle as outlined under
"CAB DOOR HANDLES."
2. Remove lock cylinder case from door handle.
3. Place key in lock cylinder and insert a thin knife
blade in the small hole in the side of the lock
case.
Lift up on lock cylinder retaining spring
with knife blade, turn cylinder slightly to left and
pull out.
To Install:
Reverse the foregoing procedure for lock cylinder
installation.
CAB DOOR OPENING WEATHERSEALS
Rubber weatherseals are cemented to the cab door
opening flange and form a weathertight seal around door
opening when the door is closed.
To Remove:
1. Pull old upper weatherseal from cab door
opening flange.
2. Remove door sill plate and remove door lower
weatherseal.
To Install:
1. The cab door opening flange and outer edge of
front floor panel must be cleaned free of all old
cement or dirt before installing new seals.
2. Coat door opening flange with rubber cement.
3. Press new upper weatherseal into place on door
opening flange.
4. Coat outer edge of floor panel with rubber
cement.
5. Press new lower weatherseal into place on edge
of floor panel.
6. Reinstall door sill plate.
SUN VISOR
To remove the sun visor, take out the three screws
securing the visor support bracket to the cab header.
WINDSHIELD
The windshield is of two-piece construction and the
glasses are formed to fit the windshield opening in the
cab.
A one-piece moulded weatherseal (weatherstrip)
fits around the edge of both glasses and secures the
glass to the cab windshield opening.
The windshield is
installed from the front of the cab.
In replacing the
windshield it is recommended that a new weatherseal be
used at all times.
A used weatherseal is apt to be
stretched or deteriorated and should not be reused when
installing new windshield.
To Remove:
If the windshield is not damaged and it is desired to
replace the weatherseal only, it is advisable to first cut
away the portion of the seal which is moulded around the
flange in the cab, Fig. 23.
Cutting away the windshield weatherseal will allow
easier removal of the windshield and lessen the
possibility of breaking or cracking the glass being
removed.
NOTE:
Before removing windshield, it will be
necessary to remove both windshield wiper arms and
blades.
When replacing the cab windshield glass, the
flange at the windshield opening in the cab must be
cleaned free of all old sealing compound or dirt before
installing a new windshield.
NOTE
:
To assist in installing the cab
windshield glass, coat weatherseal with
a soap solution.
90


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