TM-5-3805-254-34
TRUCK, DUMP, 20 TON, 6X4, ON-OFF HIGHWAY 71,000 GVW
TECHNICAL MANUAL; DIRECT SUPPORT AND GENERAL SUPPORT MAINTENANCE MANUAL
MARCH 1993
TM-5-3805-254-34 - Page 99 of 727
TM 5-3805-254-34
5-3.
STARTER MOTOR REPAIR.
This Task Covers:
a.
Test and Disassembly
c.
Bench Check
b.
Assembly
Initial Setup:
Equipment Conditions:
Materials/Parts:
•
Starter motor solenoid removed (see paragraph 5-5).
•
Adhesive (Item 1, Appendix B)
•
Abrasive cloth (Item 4, Appendix B)
Tools/Test Equipment
:
•
Lubricating oil (Item 13, Appendix B)
•
Automotive fuel and electrical system repair tool kit
•
Dry cleaning solvent (Item 23, Appendix B)
•
Automotive fuel and electrical system shop set
•
One locknut
•
One oil seal
General Safety Instructions:
•
Two preformed packings
•
Dry cleaning solvent is flammable and must not be
•
Two retaining rings
used near open flame.
Use only in a well-ventilated
•
Three felt wicks
area.
•
Seven gaskets
•
Compressed air used for cleaning purposes should
•
Thirteen lockwashers
never exceed 30 psi (207 kPa).
a.
DISASSEMBLY
1.
Scribe three match-marks (7) on end cap (1), field
frame (2), lever housing (3), and drive housing (6).
2.
Remove two inspection plugs (9) and gaskets (8)
from field frame (2).
Discard gaskets.
3.
Remove inspection plug (5) and gasket (4) from
lever housing (3).
Discard gasket.
TA703707
5-14
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