TM-9-2320-260-24P-1

TRUCK, 5-TON, 6X6, M809 SERIES (DIESEL)

TECHNICAL MANUAL; UNIT, DIRECT SUPPORT, AND GENERAL SUPPORT MAINTENANCE; REPAIR PARTS AND SPECIAL TOOLS LIST; VOLUME 1 OF 2

SEPTEMBER 2003

  TM-9-2320-260-24P-1 - Page 4 of 692

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Sequence
No.
TABLE OF CONTENTS
VOLUME 1 OF 2
INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
0001
00
Group 01
ENGINE
0100 Engine and Container Assembly . . . . . . . . . . . . . . . . . . . . . . . . .
0002
00
0100 Engine Mounts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
0003
00
0100 Engine Lifting Bracket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
0004
00
0101 Cylinder Block Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
0005
00
0101 Cylinder Head Assembly, Gasket, and Mounting Hardware . . .
0006
00
0101 Engine Access Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
0007
00
0102 Crankshaft, Damper, Gear, Seals, and Main Bearings . . . . . . . .
0008
00
0103 Flywheel Gear Assembly and Housing . . . . . . . . . . . . . . . . . . . .
0009
00
0103 Camshaft Rear Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
0010
00
0104 Piston and Rod Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
0011
00
0105 Front Gear Cover Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . .
0012
00
0105 Camshaft, Gear, and Related Parts . . . . . . . . . . . . . . . . . . . . . .
0013
00
0105 Camshaft Bearings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
0014
00
0105 Cam Follower Housing and Push Rods . . . . . . . . . . . . . . . . . . . .
0015
00
0105 Valve Springs, Guides, and Crossheads . . . . . . . . . . . . . . . . . . .
0016
00
0105 Rocker Levers and Housing Assembly . . . . . . . . . . . . . . . . . . . .
0017
00
0105 Rocker Lever Housing Covers and Breather . . . . . . . . . . . . . . . .
0018
00
0106 Lubricating Oil Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
0019
00
0106 Lubricating Oil Pump Assembly and Mounting Hardware . . . .
0020
00
0106 Engine Oil Scavenger Pump Lines and Fittings . . . . . . . . . . . . .
0021
00
0106 Oil Dipstick and Tube . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
0022
00
0108 Oil Pan, Aerator, and Related Parts . . . . . . . . . . . . . . . . . . . . . .
0023
00
0106 Engine Draft Tube and Mounting Hardware . . . . . . . . . . . . . . .
0024
00
0106 Engine Oil Cooler Assembly and Cover . . . . . . . . . . . . . . . . . . .
0025
00
0108 Air Intake Manifold and Mounting Hardware . . . . . . . . . . . . . .
0026
00
0108 Exhaust Manifold and Mounting Hardware . . . . . . . . . . . . . . . .
0027
00
0109 Accessory Drive, Pulley, and Related Parts . . . . . . . . . . . . . . . .
0028
00
Group 02
CLUTCH
0200 Clutch Assembly, Housing, and Related Parts . . . . . . . . . . . . . .
0029
00
0202 Clutch Linkage and Pedal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
0030
00
Group 03
FUEL SYSTEM
0301 Fuel Injector Assembly and Related Parts . . . . . . . . . . . . . . . . .
0031
00
0302 Fuel Pump Assembly, AFC, and Mounting Hardware . . . . . . . .
0032
00
0302 Fuel Pump Cover, Tachometer Drive Assembly, AFC, and
Mounting Hardware . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
0033
00
0302 Fuel Pump Housing, AFC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
0034
00
0302 Fuel Pump Damper and Mounting Hardware . . . . . . . . . . . . . .
0035
00
0302 Fuel Gear Pump Assembly and Mounting Hardware . . . . . . . . .
0036
00
0302 Fuel Pump Assembly with VS Governor . . . . . . . . . . . . . . . . . . .
0037
00
0302 Fuel Pump Cover, Tachometer Drive Assembly, VS, and
Mounting Hardware . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
0038
00
0302 Fuel Pump Housing, VS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
0039
00
0304 Air Cleaner Indicator and Related Parts . . . . . . . . . . . . . . . . . .
0040
00
0304 Air Cleaner Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
0041
00
0304 Fuel Crossover, Drain, and By-pass Tubing . . . . . . . . . . . . . . . .
0042
00
0306 Fuel Tank Mounting, Single Tank, L.H. Side . . . . . . . . . . . . . . .
0043
00
0306 Fuel Tank Mounting, Single Tank, R.H. Side . . . . . . . . . . . . . . .
0044
00
0306 Dual Fuel Tank Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
0045
00
0306 Dual Fuel Tank Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
0046
00
TM 9-2320-260-24P-1
ii


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