TM-9-2320-272-24-1

TRUCK, 5-TON, 6X6, M939, M939A1, AND M939A2 SERIES TRUCKS (DIESEL)

TECHNICAL MANUAL; UNIT, DIRECT SUPPORT, AND GENERAL SUPPORT MAINTENANCE MANUAL; VOLUME 1 OF 4

JUNE 1998

TM-9-2320-272-24-1 - Page 713 of 1015

TM 9-2320-272-24-1

3-131. WIRING HARNESS REPAIR

THIS TASK COVERS:

a. Terminal-Type Cable Connector

b. Male Cable Connector

c. Female Connector (With Sleeve)

d. Plug Assembly

e. Receptacle Assembly

INITIAL SETUP:

APPLICABLE MODELS

REFERENCES (TM)

All

TB SIG-222

TOOLS

TM 9-2320-272-10

TM 9-232-272-24P

General mechanic’s tool kit (Appendix E, Item 1)

Electrical tool kit (Appendix E, Item 40)

Heat gun (Appendix E, Item 62)

Soldering torch kit (Appendix E, Item 126)

MATERIALS/PARTS

Solder (Appendix C, Item 70)

EQUIPMENT CONDITION

l

Parking brake set (TM 9-2320-272-10).

l

Battery ground cables disconnected (para. 3-126).

GENERAL SAFETY INSTRUCTIONS

Do not wear jewelry when repairing harnesses.

Do not wear jewelry when repairing harnesses. Injury to personnel

may result if circuit is suddenly energized.

NOTE

If a wiring harness is damaged beyond repair, notify Direct

Support maintenance for replacement.

a. Terminal-Type Cable Connector

1.

Strip cable insulation (1) from cable (2) equal to depth of terminal well (4).

2.

Slide insulator (3) over cable (2).

3.

Insert cable (2) into terminal well (4) and crimp.

4.

Slide insulator (3) over crimped end of terminal (5).

3-349