TM-9-2320-285-24-2

TRUCK TRACTOR, YARD TYPE, 43,500 LB GVW, DED, 4X2, ARMY MODEL M878A1

TECHNICAL MANUAL; ORGANIZATIONAL, DIRECT SUPPORT AND GENERAL SUPPORT MAINTENANCE MANUAL

OCTOBER 1985

  TM-9-2320-285-24-2 - Page 95 of 698

TM 9-2320-285-24-2
Section III.
POWER TRAIN MAINTENANCE
This section contains the information you need to maintain the:
Transmission including Torque Converter * Front Axle
Rear Axle
It gives you instructions on how to troubleshoot problems, and repair or replace the
components that are
within the scope of direct support maintenance.
Para
Troubleshooting Symptom Index .
...............................................................
3-13
Transmission Troubleshooting .
..................................................................
3-14
Front Axle Troubleshooting .
........................................................................
3-15
Rear Axle Troubleshooting.
.........................................................................
3-16
Transmission Maintenance .
........................................................................
3-17
Testing.
...................................................................................................
3-17a
Road Test .
.......................................................................................
3-17a(1)
Hydraulic Pressure Test.
..................................................................
3-17a(2)
Transmission Stall Tes
t ...................................................................
3-17a(3)
Speed Shift Adjustments .
.......................................................................
3-17b
Replacement .
.........................................................................................
3-17c
Summary Procedure Covering Replacement .
.................................
3-17c(1)
Detailed Procedure Covering Replacement.
....................................
3-17c(2)
Torque Converter .
..................................................................................
3-17d
Modulator Assembly.
..............................................................................
3-17e
Transmission Mount .
..............................................................................
3-17f
Front Axle Maintenance .
.............................................................................
3-18
Rear Axle Maintenance.
..............................................................................
3-19
Axle Assembly.
.......................................................................................
3-19a
Differentia
l ..............................................................................................
3-19b
3-13
.
TROUBLESHOOTING SYMPTOM INDEX
Para/Malfunction
Page
TRANSMISSION
Transmission fluid is milky .
........................................................................................
3-14/1
3-90
Transmission overheating .
.........................................................................................
3-14/2
3-90
Low lubrication pressure .
...........................................................................................
3-14/3
3-91
Low main pressure in all ranges.
................................................................................
3-14/4
3-91
No response to shift lever movement.
........................................................................
3-14/5
3-92
All automatic shifts occur at too high speed.
..............................................................
3-14/6
3-92
Individual shift (2-3, 3-4, 4-5) occurs at too high
speed.
.........................................................................................................................
3-14/7
3-92
All automatic shifts occur at too low speed .
...............................................................
3-14/8
3-93
Individual shift (2-3, 3-4, 4-5) occurs at too low
speed.
.........................................................................................................................
3-14/9
3-93
Slow or erratic shifting.
...............................................................................................
3-14/10
3-93
Rough shifting .
...........................................................................................................
3-14/11
3-93
Clutch slippage in all forward gears .
..........................................................................
3-14/12
3-94
3-89


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