TM-9-2320-361-24-1
2-1/2 TON, 6X6, M44A2 SERIES TRUCKS
TECHNICAL MANUAL; FIELD AND SUSTAINMENT MAINTENANCE PART 1 OF 2
AUGUST 2006
TM-9-2320-361-24-1 - Page 12 of 1176
TM 9-2320-361-24-1
0001 00
ii
TABLE OF CONTENTS
VOLUME 1 OF 2
WP Sequence No.
ii
HOW TO USE THIS MANUAL
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
xv
WP00000
CHAPTER 1 – GENERAL INFORMATION, EQUIPMENT DESCRIPTION, AND THEORY OF OPERATION
General Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
WP 0001 00
Equipment Description and Data. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
WP 0002 00
Theory of Operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
WP 0003 00
CHAPTER 2 – FIELD TROUBLESHOOTING
Introduction to Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
WP 0004 00
Mechanical Systems Troubleshooting Index — Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . .
WP 0005 00
Mechanical Systems Troubleshooting — Unit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
WP 0006 00
Mechanical Systems Troubleshooting Index — Direct Support . . . . . . . . . . . . . . . . . . . .
WP 0007 00
Mechanical Systems Troubleshooting — Direct Support . . . . . . . . . . . . . . . . . . . . . . . . .
WP 0008 00
Compressed Air and Brake System Troubleshooting Index . . . . . . . . . . . . . . . . . . . . . . .
WP 0009 00
Compressed Air and Brake System Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . .
WP 0010 00
Electrical System Troubleshooting Index. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
WP 0011 00
Battery and Charging System Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
WP 0012 00
Lighting and Wiper System Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
WP 0013 00
Indicators, Gauges, and Warning System Troubleshooting. . . . . . . . . . . . . . . . . . . . . . . .
WP 0014 00
Heating Systems Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
WP 0015 00
Introduction to Simplified Test Equipment for Internal Combustion Engine— . . . . . . .
WP 0016 00
Reprogrammable (STE/ICE-R) Troubleshooting
Simplified Test Equipment for Internal Combustion Engine— . . . . . . . . . . . . . . . . . . . .
WP 0017 00
Reprogrammable (STE/ICE-R) Go Chain Troubleshooting
Simplified Test Equipment for Internal Combustion Engine— . . . . . . . . . . . . . . . . . . . .
WP 0018 00
Reprogrammable (STE/ICE-R) No-Go Chain Troubleshooting
CHAPTER 3 – FIELD MAINTENANCE INSTRUCTIONS
Service Upon Receipt. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
WP 0019 00
Lubrication Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
WP 0020 00
General Maintenance Procedures. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
WP 0021 00
Preventive Maintenance Checks and Services (PMCS) Introduction . . . . . . . . . . . . . . .
WP 0022 00
Preventive Maintenance Checks and Services (PMCS) . . . . . . . . . . . . . . . . . . . . . . . . . .
WP 0023 00
ENGINE
Engine Front Mount Pad Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
WP 0024 00
Engine Rear Mount Pad Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
WP 0025 00
Engine Front and Rear Mounting Brackets Replacement . . . . . . . . . . . . . . . . . . . . . . . .
WP 0026 00
Cylinder Head Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
WP 0027 00
Vibration Damper and Seal Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
WP 0028 00
Flywheel and Transmission Adapter Plate Maintenance . . . . . . . . . . . . . . . . . . . . . . . . .
WP 0029 00
Rocker Arm Covers Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
WP 0030 00
Rocker Arms and Pushrods Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
WP 0031 00
Timing Gears Cover and Gasket Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
WP 0032 00
Tappet Chamber Cover and Gasket Replacement. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
WP 0033 00
Valve Tappets Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
WP 0034 00
Oil Pan Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . WP 0035 00
Oil Pump Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
WP 0036 00
Oil Pressure Regulator Housing Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
WP 0037 00
Engine Oil Cooler Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
WP 0038 00
Engine Oil Filter Housing Maintenance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
WP 0039 00
Air Compressor Support and Gasket Replacement. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
WP 0040 00
Intake and Exhaust Manifolds Maintenance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
WP 0041 00
Back to Top
