TM-9-2320-361-24-1

2-1/2 TON, 6X6, M44A2 SERIES TRUCKS

TECHNICAL MANUAL; FIELD AND SUSTAINMENT MAINTENANCE PART 1 OF 2

AUGUST 2006

TM-9-2320-361-24-1 - Page 708 of 1176

TM 9-2320-361-24-1

0087 00

0087 00-2

MAGNETIC STARTER RELAY AND MOUNTING BRACKET REPLACEMENT (Contd)

REMOVAL

NOTE

Prior to removal, tag leads for installation.

1.

Remove nut (1), washer (2), and cable lead (3) from magnetic starter relay (19).

2.

Remove nut (9), washer (8), and cable leads (7) and (6) from magnetic starter relay (19).

3.

Remove nut (16), washer (17), and cable lead (18) from magnetic starter relay (19).

4.

Remove two locknuts (4), lockwashers (5), screws (15), and magnetic starter relay (19) from

mounting bracket (10). Discard two locknuts (4) and lockwashers (5).

5.

Remove two screws (14), lockwashers (13) and (12), and mounting bracket (10) from engine

block (11). Discard lockwashers (13) and (12).

INSTALLATION

1.

Install mounting bracket (10) on engine block (11) with two screws (14) and new lockwashers (13)

and (12).

2.

Install magnetic starter relay (19) on mounting bracket (10) with two screws (15), new

lockwashers (5), and locknuts (4).

3.

Install cable lead (3) on relay (19) with washer (2) and nut (1).

4.

Install cable leads (6) and (7) on relay (19) with washer (8) and nut (9).

5.

Install cable lead (18) on relay (19) with washer (17) and nut (16).

6.

Install air cleaner assembly (WP 0053 00).

7.

Connect battery ground cable (WP 0126 00).

8.

Start and stop engine (TM 9-2320-361-10).

9.

Connect battery ground cable (WP 0126 00).

10.

Lower and secure hood (TM 9-2320-361-10).

11.

Release parking brake and remove wheel chocks (TM 9-2320-361-10).