TM-9-2320-361-24-1

2-1/2 TON, 6X6, M44A2 SERIES TRUCKS

TECHNICAL MANUAL; FIELD AND SUSTAINMENT MAINTENANCE PART 1 OF 2

AUGUST 2006

TM-9-2320-361-24-1 - Page 899 of 1176

TM 9-2320-361-24-1

0138 00

0138 00-1

FIELD MAINTENANCE INSTRUCTIONS

2-1/2 TON, 6X6, M44A2 SERIES TRUCKS (MULTIFUEL)

TRANSFER CASE REPLACEMENT

REMOVAL AND INSTALLATION

INITIAL SETUP:

Applicable Models

All

Tools and Special Tools

General mechanic’s tool kit

(item 116, WP 0469 00)

Torque wrench, 1/2-in. drive

(item 136, WP 0469 00)

1-1/8-in. socket, 1/2-in. drive

(item 98, WP 0469 00)

1-1/16-in. socket, 1/2-in. drive

(item 93, WP 0469 00)

Lift, transmission and differential

(item 48, WP 0469 00)

Materials/Parts

Seven locknuts (item 161, WP 0470 00)

Six locknuts (item 162, WP 0470 00)

Two lockwashers (item 213, WP 0470 00)

Locknut (item 147, WP 0470 00)

Lockwasher (item 214, WP 0470 00)

Personnel Required

Two

References

WP 0164 00

Equipment Condition

Parking brake set and wheels chocked

(TM 9-2320-361-10).

Battery ground cable disconnected

(WP 0126 00).

Transfer case drained (WP 0020 00).

Spare wheel removed (TM 9-2320-361-10).

Air reservoir drained (TM 9-2320-361-10).

Cab tunnels removed (WP 0230 00).

Front axle propeller shaft removed

(WP 0142 00).

Transmission-to-transfer propeller shaft

removed (WP 0139 00).

Intermediate propeller shaft removed

(WP 0140 00).

Forward rear axle propeller shaft removed

(WP 0147 00).

Power takeoff propeller shaft removed

(vehicles w/PTO installed) (WP 0346 00).