TM-9-2320-365-20-4

M1078 SERIES, 2 1/2-TON, 4 X 4, LIGHT MEDIUM TACTICAL VEHICLES (LMTV)

TECHNICAL MANUAL; MAINTENANCE INSTRUCTIONS; UNIT MAINTENANCE; VOLUME NO. 4 OF 5

FEBRUARY 2006

CHANGE 3

TM-9-2320-365-20-4 - Page 200 of 968

TM 9-2320-365-20-4

16-23. M1079 POD FRAME REPLACEMENT/REPAIR

This task covers:

a. Removal

b. Disassembly

c. Assembly

d. Installation

e. Follow-On Maintenance

INITIAL SETUP

Equipment Conditions

Van body removed (para 16-19)

Air conditioner kit removed, if equipped (para 20-81).

Pod doors and panels removed (para 16-22).

Heater kit removed, if equipped (para 20-41).

Fan assembly removed, if equipped (para 16-67).

Tools and Special Tools

Tool Kit, Genl Mech (Item 44, Appendix C)

Goggles, Industrial (Item 15, Appendix C)

Drill, Electric (Item 7, Appendix C)

Drill Set, Twist (Item 6, Appendix C)

Tool Kit, Blind Rivet (Item 43, Appendix C)

Sling, Cargo (2) (Item 31, Appendix C)

Materials/Parts

Sealing Compound (Item 67, Appendix D)

Nut, Blind Rivet (96) (Item 110, Appendix G)

Screw, Machine (96) (Item 241, Appendix G)

Washer, Flat (96) (Item 270, Appendix G)

Lockwasher (96) (Item 97, Appendix G)

Rivet, Blind (as required) (Item 230, Appendix G)

Blade, Hand Hacksaw (Item 14.1, Appendix D)

Frame, Hand Hacksaw (Item 14.1, Appendix B)

Personnel Required

(2)

WARNING

•

Wear appropriate eye protection when

removing rivets. Failure to comply may

result in injury to personnel.

•

Pod frame weighs approximately 80 lbs

(36 kgs).

Attach a suitable lifting

device prior to removal.

Failure to

comply

may

result

in

injury

to

personnel or damage to equipment.

a. Removal.

(1) Remove sealing compound from edges of pod frame (1).

16-152

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