TM-9-2320-365-20-4
M1078 SERIES, 2 1/2-TON, 4 X 4, LIGHT MEDIUM TACTICAL VEHICLES (LMTV)
TECHNICAL MANUAL; MAINTENANCE INSTRUCTIONS; UNIT MAINTENANCE; VOLUME NO. 4 OF 5
FEBRUARY 2006
CHANGE 3
TM-9-2320-365-20-4 - Page 31 of 968
TM 9-2320-365-20-4
CHAPTER 16
BODY AND CAB MAINTENANCE
RESTRICTED MAINTENANCE NOTICE
Units not authorized SC 4910-95-CL-A72 (SHOP EQUIPMENT, COMMON NO. 2) in their T.O.E. may
be unable to perform some of the maintenance tasks described in this chapter. If the required tools
are not authorized, the equipment must be submitted to DS Maintenance for repair.
Section I. INTRODUCTION .
.........................................................
16-2
16-1. INTRODUCTION .
...........................................................
16-2
Section II. MAINTENANCE PROCEDURES .
..............................................
16-3
16-2. POWER DISTRIBUTION PANEL (PDP) COVER AND LATCH REPLACEMENT/
ADJUSTMENT .
............................................................
16-3
16-3. KICK PANEL REPLACEMENT .
.................................................
16-6
16-4. M1081 CAB ROOF REPLACEMENT.
.............................................
16-8
16-5. DOOR REPAIR/ADJUSTMENT (ALL MODELS EXCEPT M1081) .
.......................
16-16
16-6. M1081 DOOR REPAIR/ADJUSTMENT .
..........................................
16-39
16-7. REAR CAB SUPPORT ASSEMBLY REPLACEMENT.
................................
16-61
16-8. CAB LEVELING VALVE AND LINKAGE REPLACEMENT/ADJUSTMENT .
.................
16-65
16-9. AIR SPRING AND BRACKET REPLACEMENT .
....................................
16-69
16-10. FENDER AND SPLASH GUARD REPLACEMENT .
..................................
16-80
16-11. CAB STEP REPLACEMENT .
..................................................
16-98
16-12. CAB FLOOR COVERING AND DOOR SEAL REPLACEMENT .
........................
16-101
16-13. CAB PANEL LINERS REPLACEMENT .
.........................................
16-105
16-14. SEATS REPLACEMENT/REPAIR .
.............................................
16-108
16-15. SEAT BELT REPLACEMENT .
................................................
16-112
16-16. TOOL BOX REPLACEMENT/REPAIR .
..........................................
16-116
16-17. CAB STORAGE BOX REPLACEMENT/REPAIR.
...................................
16-122
16-18. PANEL STOWAGE DOOR ASSEMBLY REPAIR .
..................................
16-126
16-19. M1079 VAN BODY REPLACEMENT .
...........................................
16-129
16-20. M1079 UPPER SUB-FRAME REPLACEMENT.
....................................
16-135
16-21. M1079 LOWER SPREADER BAR REPLACEMENT .
................................
16-139
16-22. M1079 POD DOOR AND PANELS REPLACEMENT .
...............................
16-142
16-23. M1079 POD FRAME REPLACEMENT/REPAIR .
...................................
16-152
16-24. M1079 SLING SPREADER AND GUIDES REPLACEMENT .
..........................
16-160
16-25. M1079 LIFT CASTING REPLACEMENT .
........................................
16-165
16-26. M1079 SLING BEARING ANGLE REPLACEMENT.
.................................
16-168
16-27. M1079 ROOF BAIL HANDLE REPLACEMENT .
...................................
16-169
16-28. M1079 FOLDING STEP REPLACEMENT .
.......................................
16-170
16-29. M1079 RUBBER BUMPER AND TEE LATCH REPLACEMENT .
.......................
16-171
16-30. M1079 DOOR SEAL, RETAINER, AND LATCH STRIKER REPLACEMENT.
...............
16-173
16-31. M1079 HEATER AND AIR CONDITIONER COVER REPLACEMENT .
...................
16-176
16-32. M1079 VENT COVER REPLACEMENT.
.........................................
16-178
16-33. M1079 AIR FILTER REPLACEMENT .
..........................................
16-182
16-34. M1079 LADDER, MOUNTING BRACKET, AND STOWAGE BRACKET
REPLACEMENT/REPAIR .
..................................................
16-184
16-35. M1079 RH DOOR ASSEMBLY REPLACEMENT/REPAIR .
............................
16-190
16-36. M1079 LH DOOR ASSEMBLY REPLACEMENT/REPAIR .
............................
16-213
16-37. M1079 BLACKOUT SHIELD AND FRAME REPLACEMENT/REPAIR .
...................
16-226
16-38. M1079 WINDOW LATCH AND PROP REPLACEMENT .
.............................
16-233
16-39. M1079 WINDOW SASH ASSEMBLY REPLACEMENT/REPAIR .
.......................
16-236
16-40. M1079 WINDOW MAIN FRAME REPLACEMENT .
.................................
16-245
Change 1
16-1
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