TM-9-2320-365-34-2
M1078 SERIES, 2 1/2-TON, 4 X 4, LIGHT MEDIUM TACTICAL VEHICLES (LMTV)
TECHNICAL MANUAL; MAINTENANCE INSTRUCTIONS; DIRECT SUPPORT AND GENERAL SUPPORT MAINTENANCE; VOLUME NO. 2 OF 2
AUGUST 2005
CHANGE 2
TM-9-2320-365-34-2 - Page 41 of 1414
TM 9-2320-365-34-2
CHAPTER 3
ENGINE MAINTENANCE
Section I. INTRODUCTION .
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3
-1
3-1. INTRODUCTION .
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3
-1
Section II. MAINTENANCE PROCEDURES .
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3
-2
3-2. DRESSED ENGINE UNPACKING/PACKING.
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3
-2
3-3. ENGINE ASSEMBLY REPLACEMENT .
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3-15
3-4. ENGINE FRONT RESILIENT MOUNT AND MOUNTING BRACKET REPLACEMENT .
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3-59
3-5. ENGINE BRACKET REPLACEMENT .
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3-63
3-6. CYLINDER HEAD/HEAD GASKET REPLACEMENT .
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3-68
3-7. PULLEY DAMPER REPLACEMENT .
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3-75
3-8. CRANKSHAFT FRONT SEAL REPLACEMENT.
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3-77
3-9. CRANKSHAFT REAR SEAL REPLACEMENT .
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3-81
3-10. FLEXPLATE ASSEMBLY REPLACEMENT .
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3-84
3-11. FLYWHEEL HOUSING REPLACEMENT .
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3-87
3-12. ROCKER ARM AND PUSH ROD REPLACEMENT/REPAIR .
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3-89
3-13. CAM ROLLER FOLLOWERS REPLACEMENT .
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3-95
3-14. VALVE CLEARANCE ADJUSTMENT .
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3-100
3-15. ENGINE FRONT COVER REPLACEMENT .
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3-105
3-16. OIL PAN REPLACEMENT .
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3-108
3-17. OIL PUMP REPLACEMENT .
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3-114
3-18. OIL FILTER BASE REPLACEMENT .
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3-116
3-19. OIL COOLER REPLACEMENT .
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3-119
3-20. AIR INLET ELBOW REPLACEMENT .
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3-122
3-21. INLET MANIFOLD COVER REPLACEMENT .
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3-126
3-22. INLET MANIFOLD REPLACEMENT .
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3-128
3-23. EXHAUST MANIFOLD REPLACEMENT .
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3-133
Section I. INTRODUCTION
3-1. INTRODUCTION
This chapter contains maintenance instructions for replacing or repairing Engine and Engine Components at the Direct
Support (DS) Maintenance level.
3-1
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