TM-9-2320-366-20-3

M1083 SERIES, 5 TON, 6x6, MEDIUM TACTICAL VEHICLES (MTV)

TECHNICAL MANUAL; MAINTENANCE INSTRUCTIONS; UNIT MAINTENANCE; VOLUME NO. 3 OF 5

FEBRUARY 2006

CHANGE 3

TM-9-2320-366-20-3 - Page 741 of 1396

TM 9-2320-366-20-3

Change 2

7-5

Section II.

MAINTENANCE PROCEDURES

7-2.

100 AMP ALTERNATOR REPLACEMENT

This task covers:

a. Removal

b. Installation

c. Follow-On Maintenance

INITIAL SETUP

Equipment Conditions

Batteries disconnected (para 7-57).

Alternator belts removed (para 7-3).

Tools and Special Tools

Tool Kit, Genl Mech (Item 46, Appendix C)

Vise, Machinist (Item 48, Appendix C)

Caps, Vise Jaw (Item 4, Appendix C)

Wrench, Torque, 0-175 lb-ft (Item 58, Appendix C)

Wrench, Torque, 0-200 lb-in. (Item 59, Appendix C)

Socket Set, Socket Wrench (Item 36, Appendix C)

Materials/Parts

Dispenser, Pressure Sensitive Adhesive Tape

(Item 20, Appendix D)

Nut, Self-Locking (Item 153, Appendix G)

Tape, Insulation, Electrical (Item 68, Appendix D)

Ties, Cable, Plastic (Item 69, Appendix D)

Personnel Required

(2)

a.

Removal.

(1)

Remove screw (1), lockwasher (2), terminal lug TL5

(3), washer (4), and ground strap (5) from alternator

(6).

(2)

Position washer (4), lockwasher (2), and screw (1) on

alternator (6).

(3)

Lift dust boot (7) on terminal lug TL60 (8).

(4)

Remove self-locking nut (9), washer (10), terminal

lug TL60 (8), and two washers(11) from alternator

(6).

(5)

Position two washers (11), washer (10), and self-

locking nut (9) on alternator (6).

NOTE

Tag wires and connection points prior to

disconnecting.