TM-9-2320-366-20-5

M1083 SERIES, 5 TON, 6x6, MEDIUM TACTICAL VEHICLES (MTV)

TECHNICAL MANUAL; MAINTENANCE INSTRUCTIONS; UNIT MAINTENANCE; VOLUME NO. 5 OF 5

FEBRUARY 2006

CHANGE 3

TM-9-2320-366-20-5 - Page 502 of 1158

TM 9-2320-366-20-5

20-50. 200 AMP ALTERNATOR TO TERMINAL BLOCK 24 VDC CABLE REPLACEMENT

This task covers:

a. Removal

b. Installation

c. Follow-On Maintenance

INITIAL SETUP

Equipment Conditions

Spare tire lowered (TM 9-2320-366-10-2).

Cab raised (TM 9-2320-366-10-1).

Batteries disconnected (para 7-57).

Tools and Special Tools

Tool Kit, Genl Mech (Item 46, Appendix C)

Wrench, Torque, 0-175 lb-ft (Item 58, Appendix C)

Wrench, Torque, 0-200 lb-in. (Item 59, Appendix C)

Socket Set, Socket Wrench (Item 34, Appendix C)

Materials/Parts

Ties, Cable, Plastic (Item 69, Appendix D)

Lockwasher (Item 96, Appendix G)

Lockwasher (Item 105, Appendix G)

a. Removal.

(1) Lift dust boot (1) on terminal lug TL2 (2).

NOTE

Remove plastic cable ties as required.

(2) Remove nut (3), lockwasher (4), washer (5), fuse (6),

and terminal lugs TL2 (2) and TL8 (7) from alternator

terminal (8). Discard lockwasher.

(3) Remove alternator to terminal block 24 vdc cable (9)

from dust boot (1).

(4) Loosen clamp (10) on turbocharger intake hose (11).

(5) Remove turbocharger intake hose (11) from intake air

cleaner boot (12).

20-286