TM-9-2320-366-34-4

M1083 SERIES, 5 TON, 6x6, MEDIUM TACTICAL VEHICLES (MTV)

TECHNICAL MANUAL; MAINTENANCE INSTRUCTIONS; DIRECT SUPPORT AND GENERAL SUPPORT MAINTENANCE; VOLUME NO. 4 OF 4

AUGUST 2005

CHANGE 2

TM-9-2320-366-34-4 - Page 322 of 796

TM 9-2320-366-34-4

22-6

Change 2

22-3.

TRANSFER CASE MODULE REPAIR

This task covers:

a. Disassembly

b. Assembly

c. Follow-On Maintenance

INITIAL SETUP

Equipment Conditions

Transfer case module removed (para 22-2).

Tools and Special Tools

Tool Kit, Genl Mech (Item 78, Appendix B)

Holding Bar, Pinion (TM 9-2320-366-20)

Wrench, Impact, Electric (Item 88, Appendix B)

Socket, Socket Wrench (Item 69, Appendix B)

Multiplier, Torque (Item 42, Appendix B)

Socket Set, Impact (Item 58, Appendix B)

Wrench, Torque, 0-175 lb-ft (Item 92, Appendix B)

Wrench Set, Socket (Item 84, Appendix B)

Adapter, Socket Wrench (Item 2, Appendix B)

Tools and Special Tools (Cont)

Puller Kit, Universal (Item 51, Appendix B)

Socket, Socket Wrench (Item 69, Appendix) (TM

9-2320-366-20)

Materials/Parts

Gasket (2) (Item 69, Appendix F)

Gasket (Item 62, Appendix F)

Oil, Lubricating (Item 45, Appendix C)

Personnel Required

(2)

a. Disassembly.

(1)

Position transfer case module (1) with C6 clutch

housing (2) facing up.

(2)

Remove 15 screws (3), two screws (4), C6 clutch

housing (2), and gasket (5) from transfer case

module (1).

Discard gasket.

(3)

Remove nut (6), washer (7), and yoke (8) from

rear

output shaft (9).