TM-9-2320-386-24-1-1

2-1/2-TON, 6X6, M44A3 SERIES TRUCKS (DIESEL)

TECHNICAL MANUAL; EXTENDED SERVICE PROGRAM (ESP); UNIT, DIRECT SUPPORT AND GENERAL SUPPORT; MAINTENANCE MANUAL; VOLUME 1 OF 2

MAY 2001
TM-9-2320-386-24-1-1

  TM-9-2320-386-24-1-1 - Page 317 of 1078

0073 00-2
TM 9-2320-386-24-1-1
0073 00
CHARGED AIR COOLER TUBES REPLACEMENT (Contd)
NOTE
Remove quick-start atomizers (WP 0057 00) if installing new
charged air cooler tubes.
REMOVAL
1.
Remove clamp (16) and hose (19) from charged air cooler (17).
2.
Remove clamp (22) and hose (19) from tube (15).
3.
Remove clamp (14) and tube (15) from hose reducer (13).
4.
Remove clamp (12) and hose reducer (13) from turbocharger (18).
5.
Remove clamp (29) and elbow (28) from intake manifold (20).
6.
Remove clamp (27) and elbow (28) from tube (2).
7.
Remove clamp (3) and tube (2) from hose (4).
8.
Remove clamp (23) and elbow (24) from intake manifold (21).
9.
Remove clamp (25) and elbow (24) from tube (1).
10.
Remove clamp (26) and tube (1) from hose (4).
11.
Remove clamp (5) and hose (4) from tube (6).
12.
Remove two clamps (10) and hose (11) from air compressor (30) and tube (6).
13.
Remove clamp (7) and tube (6) from hose (8).
14.
Remove clamp (9) and hose (8) from charged air cooler (17).
INSTALLATION
NOTE
Install quick-start atomizers (WP 0057 00) if installing new
charged air cooler tubes.
1.
Install hose (8) on charged air cooler (17) with clamp (9).
2.
Install tube (6) on hose (8) with clamp (7).
NOTE
Use constant tension clamp to install hose to air compressor.
3.
Install hose (11) on tube (6) and air compressor (30) with two clamps (10).
4.
Install hose (4) on tube (6) with clamp (5).
5.
Install tube (1) on hose (4) with clamp (26).
6.
Install elbow (24) on tube (1) with clamp (25).
7.
Install elbow (24) on intake manifold (21) with clamp (23).
8.
Install tube (2) on hose (4) with clamp (3).
9.
Install elbow (28) on tube (2) with clamp (27).
10.
Install elbow (28) on intake manifold (20) with clamp (29).
11.
Install hose reducer (13) on turbocharger (18) with clamp (12).
12.
Install tube (15) on hose reducer (13) with clamp (14).
13.
Install hose (19) on tube (15) with clamp (22).
14.
Install hose (19) on charged air cooler (17) with clamp (16).


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