TM-9-2320-387-24-2

TRUCK, UTILITY: S250 SHELTER CARRIER, 4X4, M1113

TECHNICAL MANUAL; UNIT, DIRECT SUPPORT AND GENERAL SUPPORT MAINTENANCE, VOLUME 2

DECEMBER 1997

CHANGE 1

TM-9-2320-387-24-2 - Page 1159 of 1555

TM 9-2320-387-24-2

1

29-3. TRANSFER CASE REPAIR (Co&d)

(k)

(1)

Lay front carrier (4) on flat work table and place mainshaft gear (9) in rear carrier (3) with cone

surface up.

Install sprocket gear (11) on mainshaft gear (9). Splined hub of mainshaft gear (9) must be up.

NOTE

Cm>

Use petrolatum to hold needle bearings in place on pins.

Install three thrust washers (121, fifty-four needle bearings (131, three short pinion gears (8),

and thrust washers (12) on pins (10).

(n) Install three pinion washers (61, long pinion gears (‘7), and pinion washers (6) on pins (10).

(0) Align index marks on front carrier (4) and rear carrier (3) and set rear carrier (3) over pins (10).

(P)

Install front carrier (4) and rear carrier (3) with six screws (2).

CAUTION

All transfer case parts must be lubricated with clean transmission

fluid before assembly Foreign material will cause transfer case

damage.

.

29-15