TM-9-2815-224-34-P
ENGINE, DIESEL:8-CYLINDER TURBOCHARGED, DETROIT DIESEL CORPORATION MODEL 8V92TA
DIRECT SUPPORT AND GENERAL SUPPORT MAINTENACE MANUAL INCLUDING REPAIR PARTS AND SPECIAL TOOLS LIST
JANUARY 1988
TM-9-2815-224-34-P - Page 33 of 554
TM9-2815-224-34&P
CHAPTER 2
MAINTENANCE INSTRUCTIONS
Contents
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Common Tools and Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Special Tools
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Repair Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
General Maintenance Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Left and Right Sides of Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Organization of Removal, Installation, and Repair Procedures . . . . . . . . . . . . . . . . . . . . . . . .
Engine Disassembly/Reassembly Sequence . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Troubleshooting Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Troubleshooting Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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Section 1. GENERAL INFORMATION
Parts and Tools
2-1.
GENERAL.
This chapter provides information on tools, general maintenance, and troubleshooting
required to maintain the engine.
Section II.
REPAIR PARTS AND SPECIAL TOOLS
2-2.
COMMON TOOLS AND EQUIPMENT.
These are common tools and general mechanics tool sets
required for maintenance of the engine. For authorized common tools and equipment, refer to the
Modified Table of Organization and Equipment (MTOE) applicable to your unit.
2-3.
SPECIAL TOOLS.
special tools
for Direct Support/General Support Maintenance are listed in
Appendix B.
REPAIR PARTS
[
Repair parts authorized for use at Direct Support/General Support are listed in
Appendix B.
Section Ill. GENERAL MAINTENANCE PRACTICES
2-5.
GENERAL MAINTENANCE INSTRUCTIONS. [
a. Follow these maintenance practices when working on engine.
(1) When unpacking items, remove all packing material, barrier paper, tape, plastic bags, protective
caps, and protective grease coating.
(2) Cap or tape over engine inlets and exhaust ducts to prevent foreign objects from getting inside
engine. Keep dust, dirt and other objects out of internal parts of engine.
(3) Cap or tape over all open tubes, hoses, fittings, and engine component openings as soon as parts
are removed.
CAUTION
Do not use tape to close off fuel or oil openings. Sticky surface of tape can mix
with fuel and oil and cause engine malfunctions.
(4) Use suitable containers to catch oil, fuel, or coolant when removing hoses and fittings.
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