TB-9-2320-302-13-P-3

CREW PROTECTION KIT; AIR CONDITIONING KIT PART 3 OF 3

TECHNICAL BULLETIN; OPERATOR’S, UNIT, AND DIRECT SUPPORT, MAINTENANCE MANUAL, INSTALLATION INSTRUCTIONS, AND REPAIR PARTS AND SPECIAL TOOLS LIST

MARCH 2008
TB-9-2320-302-13-P-3

  TB-9-2320-302-13-P-3 - Page 183 of 240

RD-2-4663-0
(
REV —
)
PAGE 1
M915A2
Air Conditioner
for M915A2 Truck
with Plasan Balistic Armor
INSTALLATION INSTRUCTIONS
RD-2-4617-0
Install refrigerant compressor per instructions provided with compressor mount kit.
TOOLS REQUIRED
Always use appropriate safety equipment when operating
power tools or working with pressurized systems.
Before starting installation review parts list included in kit to
verify that all required parts needed for installation were received.
SYSTEM INSTALLATION
¯Ê
Wire cutters
¯Ê
Wire strippers
¯Ê
Hose clamp pliers or regular slip joint pliers
¯Ê
Ratchet
¯Ê
5 or 6 inch extension
¯Ê
Torque wrench 0-50 lbs/ft
¯Ê
½ socket
¯Ê
9
⁄
16
socket
¯Ê
1
1
⁄
16
(1.063) inch crows foot
¯Ê
¾ (.750) inch crows foot
¯Ê
1
1
⁄
8
(1.125) deep socket
¯Ê
15
⁄
16
deep socket
¯Ê
½ deep socket
¯Ê
7
⁄
16
deep socket
¯Ê
T25 torx driver
¯Ê
T27 torx driver
¯Ê
T30 torx driver
¯Ê
No 1 phillips’ screwdriver
¯Ê
No 2 phillips’ screwdriver
¯Ê
5
⁄
16
” or 8mm nut driver
¯Ê
7
⁄
16
(.437) inch drill bit
¯Ê
1
¼ (1.250) inch hole saw
¯Ê
Unibit step drill up to
7
⁄
8
inch or
5
⁄
8
and
7
⁄
8
inch hole saws
¯Ê
Power drill to fit above drill bits
¯Ê
Rat tailed file or deburring tool
¯Ê
Tape measurer
¯Ê
Center punch
¯Ê
Hammer
¯Ê
Scissors
¯Ê
7
⁄
16
” open end wrench
¯Ê
1
⁄
2
” open end wrench
¯Ê
9
⁄
16
” open end wrench
¯Ê
5
⁄
8
” open end wrench
¯Ê
3
⁄
4
” open end wrench
¯Ê
7
⁄
8
” open end wrench
¯Ê
1
1
⁄
16
” (1.063) open end wrench
¯Ê
Hose cutter (included in A/C kit)
¯Ê
Hose crimper (included in A/C kit)
¯Ê
Electrical multimeter
¯Ê
Locktite thread locking compound
FOR COMPRESSOR MOUNT KIT
¯Ê
Metric hex key wrench set
¯Ê
Metric socket set
¯Ê
½ inch breaker bar (for tensioning compressor belt)
¯Ê
Belt tensioning gauge
¯Ê
Wire brush and scraper
REFRIGERANT CHARGING EQUIPMENT
¯Ê
Charging gauge set and scale or charging station
¯Ê
Vacuum pump
¯Ê
R-134a refrigerant
HINT;
To reduce installation labor time for the Air Conditioning system, the following steps may be performed prior to
installation of armor kit.
¬Ê
Compressor mounting, entire section, refer to documentation accompanying compressor.
¬Ê
Condenser mounting, entire section, starting on page 2.
¬Ê
Receiver/drier mounting, entire section, starting on page 3.
¬Ê
Hose routing, steps 1 through 16, starting on page 6.
¬Ê
Electrical connections, steps 1 through 15, starting on page 11.


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