TM-10-5411-233-13-P
CARGO BED COVER (CBC), TYPE III, 2 1/2 T CARGO TRUCK, LMTV, AND LMTV TRAILER
TECHNICAL MANUAL; OPERATOR’S, UNIT, AND DIRECT SUPPORT MAINTENANCE MANUAL INCLUDING REPAIR PARTS AND SPECIAL TOOLS LISTS
SEPTEMBER 2002
TM-10-5411-233-13-P - Page 199 of 356
TM 10-5411-233-13&P
CARGO BED COVER (CBC), TYPE III, 2 1/2 T CARGO TRUCK, LMTV, AND LMTV TRAILER
0023 00
UNIT MAINTENANCE
0023 00-1
SIDE WALL REPAIR OF PUNCTURE THROUGH BOTH SKINS AND CORE
THIS SECTION COVERS
:
Repair
INITIAL SETUP:
Personnel Required:
One
Maintenance Level -
Unit
Materials/Parts
Methylethylketone (WP 0055, Table 1, Item 3)
Tools and Special Tools
Sandpaper (WP 0055, Table 1, Item 8)
General Mechanic Tool Kit (WP 0041, Table 2,
Item 1)
Wiping Rags (WP 0055, Table 1, Item 6)
Light, Incandescent Adjustable With Tripod Base
(WP 0041, Table 2, Item 2)
Masking tape (WP 0055, Table 1, Item 5)
Goggles,Industrial (WP 0041, Table 2, Item 3)
Alodine, Brush (WP 0055, Table 1, Item 12)
Drill,Electric,Portable (WP 0041, Table 2, Item 4)
Adhesive, Two Part Epoxy (WP 0055, Table 1,
Item 9)
Drill Set, Twist: W/25 Components And Metal Box,
Numbered Series (WP 0041, Table 2, Item 8)
Cartridges, 1/10 Gallon, Empty (WP 0055, Table
1, Item 10)
Drill Set, Twist (WP 0041, Table 2, Item 5)
Nozzle, 2 1/2 In Long With 1/8 In Orifice
(WP
0055, Table 1, Item 11)
Gloves,Chemical And Oil Protective (WP 0041,
Table 2, Item 6)
Sheet, Aluminum, .032 Inch Thick X 12 Inches X
12 Inches (WP 0055, Table 1, Item 15)
Gun, Caulking (WP 0041, Table 2, Item 7)
Rivet, Dome, HD, 1/8 Inch Dia. (WP 0055, Table
1, Item 13)
Riveter, Hand Blind with 1/8 inch nosepiece (WP
0041, Table 2, Item 9)
Sticks, Mixing (WP 0055, Table 1, Item 14)
Router, Electric, Portable (WP 0041, Table 2, Item
10)
Core, 1.00 (OR 1.50) Inch Thick X 12 Inches X 12
Inches (WP 0055, Table 1, Item 16 OR 17)*
* core material thickness depends on thickness of side wall being repaired
REPAIR
NOTE
The following procedures cover repair of panel puncture through both
skins and core (damage area does not exceed 100 square inches (645
square cm). Use hand router to cut patches and openings.
Cut an opening through panel skin with portable electric router equipped with a straight or spiral fluted
(pull down) bit, or other aluminum cutting equipment such as aviation metal snips, that is one inch greater
than damaged area. Avoid sharp corners in opening.
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