TM-10-5411-233-13-P

CARGO BED COVER (CBC), TYPE III, 2 1/2 T CARGO TRUCK, LMTV, AND LMTV TRAILER

TECHNICAL MANUAL; OPERATOR’S, UNIT, AND DIRECT SUPPORT MAINTENANCE MANUAL INCLUDING REPAIR PARTS AND SPECIAL TOOLS LISTS

SEPTEMBER 2002

TM-10-5411-233-13-P - Page 216 of 356

TM 10-5411-233-13&P

CARGO BED COVER (CBC), TYPE III, 2 1/2 T CARGO TRUCK, LMTV, AND LMTV TRAILER

0026 00

UNIT MAINTENANCE

0026 00-6

Preparing panel for replacement insert

Depending on replacement insert size, select a drill bit in size range listed below:

Insert Thread Size

Diameter Inches (mm)

Drill Size Inches (mm)

1/4-28

0.437(11.1)

29/64 +/- 0.010 (11.5 +/- 0.25)

5/16-24

0.500 (12.7)

33/64 +/- 0.010 (13.1 +/- 0.25)

10-32 & 3/8-16

0.562 (14.3)

37/64 +/- 0.010 (14.7 +/- 0.25)

1/4-28 & 5/16-24

0.687 (17.5)

45/64 +/- 0.010 (17.9 +/- 0.25)

3/8-24

0.750 (19.1)

49/64 +/- 0.010 (19.5 +/- 0.25)

Using selected drill bit, drill through panel skin

(1)

to approximate depth of insert

(2)

to be installed.

NOTE

Take care not to drill through opposite skin.

Install long end of Allen key

(3)

into drill chuck

(4)

and insert short end

(5)

in pre-drilled hole

(6)

and

remove additional honeycomb core

(7)

to one inch (2.54 cm) in diameter. Leave from 1/16 inch (3.2 mm)

to 1/4 inch (6.5 mm) of core at bottom of hole.

Remove loose honeycomb from hole.

Degrease insert by cleaning with solvent.

1/16 to 1/4 inch

7

6

3

4

2

1

5