TM-5-2815-241-34-P

ENGINE, DIESEL NTC-290

TECHNICAL MANUAL; DIRECT SUPPORT AND GENERAL SUPPORT, MAINTENANCE (INCLUDING REPAIR PARTS AND SPECIAL TOOLS LIST)

MARCH 1987

  TM-5-2815-241-34-P - Page 7 of 738

*TM 5-2815-241-34&P
TECHNICAL MANUAL
HEADQUARTERS
NO. 5-2815-241-34&P
DEPARTMENT OF THE ARMY
WASHINGTON, DC 30 March 1987
Direct Support and General Support Maintenance
(Including Repair Parts and Special Tools List)
ENGINE, DIESEL NTC-290
PART NO. 515501C94
Current as of 25 September 1991
REPORTING ERRORS AND RECOMMENDING IMPROVEMENTS
You can help improve this manual. If you find any mistakes, or if you know of a way to
improve the procedures, please let us know. Mail your letter, DA Form 2028
(Recommended Changes to Publications and Blank Forms), or DA Form 2028-2 located
in the back of this manual directly to: Commander, US Army Tank-Automotive
Command, ATTN: AMSTA-MB, Warren, Ml 48397-5000. A reply will be sent to you.
TABLE OF CONTENTS
Page
CHAPTER 1
INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1-1
Section I.
1-1
Section II.
CHAPTER 2
General Information .
....................................................................................
Equipment Description and Data
.............................................................
MAINTENANCE INSTRUCTIONS
.............................................................
1-3
2-1
Section I.
Service Upon Receipt .
.................................................................................
2-1
Section II.
Troubleshooting.
. ..........................................................................................
2-2
Section III.
General Maintenance Instructions .
............................................................
2-3
Section IV.
Engine Disassembly and Assembly.
..........................................................
2-10
Section V.
Crankcase and Cylinder Block Maintenance.
. ..........................................
2-140
Section VI.
Cylinder Head Maintenance.
.......................................................................
2-176
Section VII.
Crankshaft Maintenance.
. ...........................................................................
2-214
Section VIII.
Piston and Connecting Rod Maintenance.
. ..............................................
2-220
Section IX.
Camshaft and Timing System Maintenance.
. ...........................................
2-238
Section X.
Engine Lubrication System Maintenance .
................................................
2-264
Section Xl.
Manifold Maintenance .
................................................................................
2-272
Section XII.
Accessory Drive Maintenance .
...................................................................
2-276
Section XIII.
Engine Compression Brake Maintenance .
................................................
2-282
Section XIV.
Fuel System Maintenance.
. .........................................................................
2-289
HOW TO USE THIS MANUAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
iv
*This manual supersedes the engine information contained in TM-5-3805-254-14&P-1,
22 August 1980, and TM 5-3805-254-14&P-2, 12 June 1980, including all changes.
Approved for Public Release; Distribution is unlimted.
Change 1
i


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