TRUCK SERVICE MANUAL
BODIES AND CABS
Grille
To remove grille, take out six machine
screws and lift off grille.
Hood
To Remove:
1.
Raise hood.
2.
Remove two machine screws securing either front or
rear hood bracket.
3.
Remove one bolt each securing right and left hood
support brace to hood.
4.
Pull hood hinge rod out of remaining bracket.
5.
Lift off hood assembly.
6.
If necessary, hood can be separated into four pieces
by pulling out piano hinge rods.
To Install:
Reverse
the
foregoing
procedure
for
hood
installation.
Radiator Sheet Metal Shell
The most practical method of replacing the radiator
sheet metal shell is by removing the grille, radiator shell,
radiator, shutters and fan shroud together as an
assembly.
To Remove:
1.
Drain radiator.
2.
Remove hood (see hood removal).
Remove fan
assembly.
3.
Disconnect shutter linkage at bottom of shutter
assembly.
4.
Disconnect horn wire.
5.
Disconnect radiator upper and lower hose.
6.
Disconnect water filter assembly.
7.
Remove power steering reservoir.
8.
Disconnect air bleed and deaeration hoses.
9.
Remove bolts securing radiator upper stay rods to
radiator.
10. Remove bolts securing radiator lower stay rod
brackets to radiator.
11. Remove two radiator lower mounting bolts.
12. Remove radiator and shell assembly.
To Install:
To install radiator and shell assembly, reverse the
foregoing procedure.
Separation of Radiator Core, Shell and Related
Components
1.
Remove six machine screws and take out grille.
2.
Remove eight capscrews and lift off shutter
assembly.
3.
Remove eight capscrews securing fan shroud.
4.
Take out eight capscrews and remove radiator core
from sheet metal shell.
To
reassemble
radiator,
shell
and
related
components,
reverse
the
foregoing
disassembly
procedure.
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