TM-9-2320-260-20

TRUCK, 5-TON, 6X6, M809 SERIES (DIESEL)

TECHNICAL MANUAL; UNIT MAINTENANCE

APRIL 1995

TM-9-2320-260-20 - Page 791 of 1337

11-16

TM 9-2320-260-20

THIS TASK COVERS:

a. Cab Door Removal

c. Cab Door Hinges Installation

b. Cab Door Hinges Removal

d. Cab Door Installation

lNITIAL SETUP

APPLICABLE MODELS

All

MATERIALS/PARTS

Two locknuts

REFERENCES (TM)

TM 9-2320-260-10

TM 9-2320-260-20P

EQUIPMENT CONDITION

●

Parking brake set (TM 9-2320-260-10).

●

Cab door handles and lock removed (para. 11-19).

●

Cab door dovetail wedge removed (para. 11-13).

●

Cab door weatherseals removed (para. 11-20).

●

Cab door window regulator and handle removed

(para. 11-18).

●

Cab door check rod removed (para. 11-22).

1. Remove two locknuts (6), washers (7), and hinge screws (1) from three mirror braces (2) and four

hinge leaves (4) and (8). Discard locknuts (6).

NOTE

Assistant will help with step 2.

2.

Remove cab door (5) from hinge leaves (8).

Remove sixteen screws (3) and two hinge leaves (4) from cab door (5) and two hinge leaves (8) from

A-pillar (10) of cab (9).

Install two hinge leaves (4) on cab door (5) and two hinge leaves (8) on A-pillar (10) of cab (9) with sixteen

screws (3).

NOTE

Assistant will help with step 1.

1. Lift cab door (5) and aline two hinge leaves (4) with two hinge leaves (8) and three mirror braces (2).

2. Install two hinge screws (1) through three mirror braces (2) and four hinge leaves (4) and (8).

3. Install two washers (7) and new locknuts (6) on hinge screws (1).

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