TM-9-2320-260-34-1
TRUCK, 5-TON, 6X6, M809 SERIES (DIESEL)
TECHNICAL MANUAL; DIRECT SUPPORT AND GENERAL SUPPORT MAINTENANCE; VOLUME 1 OF 2
JULY 1994
TM-9-2320-260-34-1 - Page 188 of 657
TM 9-2320-260-34-1
Section V. ENGINE REPAIR
3-49. ENGINE REPAIR MAINTENANCE INDEX
PARA.
NO.
TITLE
PAGE
NO.
3-50.
Cylinder Liners and Cylinder Block Maintenance
3-136
3-51.
Cylinder Head Repair
3-149
3-52.
Oil Pump Repair
3-168
3-50. CYLINDER LINERS AND CYLINDER BLOCK MAINTENANCE
THIS TASK COVERS:
a. Removal
d. Assembly
b. Disassembly
e. Installation
c. Cleaning and Inspection
INITIAL SETUP
APPLICABLE MODELS
All
TEST EQUIPMENT
Magnetic tester (Appendix B, Item 70)
TOOLS
General mechanic’s tool kit
(Appendix B, Item 1)
Cylinder liner puller (Appendix B, Item 76)
Cylinder liner driver (Appendix B, Item 77)
Cylinder liner clamp set (Appendix B, Item 13)
Gage block (Appendix B, Item 78)
Brush (Appendix B, Item 71)
Inside micrometer (Appendix B, Item 9)
Outside micrometer (Appendix B, Item 8)
Telescoping gage set (Appendix B, Item 74)
Depth micrometer (Appendix B, Item 16)
MATERIALS/PARTS
Cylinder liner packing set
(Appendix D. Item 481)
Two expansion plugs (Appendix D, Item 323)
a. Removal
Using cylinder
3-136
MATERIAIS/PARTS (Contd)
Liner shim set (Appendix D, Item 482)
Two lockwashers (Appendix D, Item 215)
Flange gasket (Appendix D, Item 65)
Detergent (Appendix C, Item 12)
Drycleaning solvent (Appendix C, Item 48)
Lubricating oil (Appendix C, Item 21)
Rags (Appendix C, Item 32)
Antiseize tape (Appendix C, Item 50)
REFERENCES (TM)
TM 9-2320-260-34P-1
EQUIPMENT CONDITION
Crankshaft and main bearing removed (para. 3-48).
GENERAL SAFETY INSTRUCTIONS
l Compressed air source will not exceed 30 psi
(207 kPa).
l Eyeshields must be worn when cleaning with
compressed air.
l Keep fire extinguisher nearby when using
drycleaning solvent.
NOTE
l All six cylinder liners are removed the same. This procedure
covers one cylinder liner.
l Tag all cylinder liners for installation.
liner puller, remove cylinder liner (1) from cylinder liner bore (2).
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