TM-9-2320-260-34-1

TRUCK, 5-TON, 6X6, M809 SERIES (DIESEL)

TECHNICAL MANUAL; DIRECT SUPPORT AND GENERAL SUPPORT MAINTENANCE; VOLUME 1 OF 2

JULY 1994

TM-9-2320-260-34-1 - Page 436 of 657

TM 9-2320-260-34-1

7-3. FRONT WIRING HARNESS REPLACEMENT (Contd)

37.

38.

39.

40.

41.

42.

43.

44.

45.

46.

47.

48.

Connect wire (1) to temperature sending unit (2).

Connect lead (24) to wire (25).

NOTE

Ensure terminals are clean before connections are made.

Insert wires (33) and (26) through spacer plate (29).

Install ground wire (26) on alternator (23) with new lockwasher (27) and screw (28).

Install positive wire (33) on alternator (23) with new lockwasher (34) and nut (35).

Install two spacer plates (29) and (32) on alternator (23) with new lockwashers (30) and screws (31).

Apply sealing compound to wire lead (26) and inside terminal cover (5).

Install terminal cover (5) on alternator (23) with two new lockwashers (3) and screws (4).

Place front wiring harness (14) on clip (22). Bend clip (22).

Place clamp (20) over front wiring harness (14) and install on front crossmember (21) with

screw (9) and new locknut (19).

Place clamps (16) and (18) over front wiring harness (14) and install ground wire (11) and clamps (16)

and (18) on right fender (17) and brace (12) with screw (10), two new lockwashers (13), and new

locknut (15).

Connect wires (8) and (7) to right headlight (6).

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