TM-9-2320-260-34-1
TRUCK, 5-TON, 6X6, M809 SERIES (DIESEL)
TECHNICAL MANUAL; DIRECT SUPPORT AND GENERAL SUPPORT MAINTENANCE; VOLUME 1 OF 2
JULY 1994
TM-9-2320-260-34-1 - Page 466 of 657
TM 9-2320-260-34-1
8-5. TRANSMISSION (OUT-OF-VEHICLE) REPLACEMENT
THIS TASK COVERS:
a. Removal
b. Installation
INITIAL SETUP
APPLICABLE MODELS
All
TOOLS
General mechanic’s tool kit
(Appendix B, Item 1)
Torque wrench, 3/8-in. dr.
(Appendix B, Item 4)
Transmission lifting jack
MATERIALS/PARTS
Twelve lockwashers (Appendix D, Item 215)
Gasket (Appendix D, Item 139)
Gasket (vehicles with transmission PTO)
(Appendix D, Item 134)
MATERIALS/PARTS (Contd)
Six lockwashers
(vehicles with transmission PTO)
(Appendix D, Item 215)
Gasket sealant (Appendix C, Item 42)
REFERENCES (TM)
TM 9-2320-260-34P-1
EQUIPMENT CONDITION
Engine and transmission removed (para. 3-24).
GENERAL SAFETY INSTRUCTIONS
Lifting capacity of transmission lifting jack must be
greater than weight of transmission.
WARNING
Transmission lifting jack must have a lifting capacity greater than
the weight of the transmission to prevent damage to equipment
and injury to personnel.
1.
Position transmission lifting jack under transmission (5).
2. Remove twelve screws (4) and lockwashers (3) from bell housing (2) and flywheel housing (6).
Discard lockwashers (3).
3. Remove transmission (5) and gasket (1) from flywheel housing (6). Discard gasket (1).
4. Position safety strap around transmission (5).
NOTE
Steps 5 and 6 apply to transmissions equipped with transmission
power takeoff.
5. Remove six nuts (9), lockwashers (8), power takeoff (10), and gasket (11) from transmission (5).
Discard lockwashers (8) and gasket (11).
NOTE
Perform step 6 if stud(s) is damaged.
6. Remove stud(s) (7) from transmission (5).
8-10
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