TM-9-2320-260-34-1

TRUCK, 5-TON, 6X6, M809 SERIES (DIESEL)

TECHNICAL MANUAL; DIRECT SUPPORT AND GENERAL SUPPORT MAINTENANCE; VOLUME 1 OF 2

JULY 1994

TM-9-2320-260-34-1 - Page 460 of 657

TM 9-2320-260-34-1

8-3. TRANSMISSION GEARSHIFT LEVER MAINTENANCE

THIS TASK COVERS:

a. Removal

d. Assembly

b. Disassembly

e. Installation

c. Inspection

INITIAL SETUP

APPLICABLE MODELS

All

TOOLS

General mechanic’s tool kit

(Appendix B, Item 1)

MATERIALS/PARTS

Lockwasher (Appendix D, Item 237)

Snapring (Appendix D, Item 512)

REFERENCES (TM)

TM 9-2320-260-20

TM 9-2320-260-34P-1

EQUIPMENT CONDITION

c Shift lever knob and boot removed

(TM 9-2320-260-20).

l Cab tunnel removed (TM 9-2320-260-20).

Remove screw (9), lockwasher (8), gearshift lever (1), and retainer (5) from gearshift lever housing (7).

Discard lockwasher (8).

b. Disassembly

1. Remove snapring (3), spring (4), and cup (2) from gearshift lever (1). Discard snapring (3).

2. Remove pin (6) and gearshift lever (1) from retainer (5).

1.

Inspect gearshift lever (1) for twist, bends, cracks, and breaks. Replace gearshift lever(1) if

damaged.

2. Inspect retainer (5) for cracks, breaks, and wear. Replace retainer (5) if damaged.

1.

Install gearshift lever (1) in retainer (5) with pin (6).

2. Install cup (2) and spring (4) on gearshift lever (1) with new snapring (3).

Install gearshift lever (1) and retainer (5) in gearshift lever housing (7) with new lockwasher (8) and

screw (9).

8-4