TM-9-2320-260-34-1
TRUCK, 5-TON, 6X6, M809 SERIES (DIESEL)
TECHNICAL MANUAL; DIRECT SUPPORT AND GENERAL SUPPORT MAINTENANCE; VOLUME 1 OF 2
JULY 1994
TM-9-2320-260-34-1 - Page 496 of 657
TM 9-2320-260-34-1
8-7. TRANSMISSION SHIFTER HOUSING MAINTENANCE (Contd)
6. Remove five setscrews (2) from shifter forks (1), (3), and (14), and shift pins (4) and (11). Discard
setscrews (2).
7. Remove expansion plug (6), shifter shaft (5), first gear shifter fork (1), and shift pin (4) from shifter
housing (13). Discard expansion plug (6).
8. Remove expansion plug (8), shifter shaft (7), second/third gear shifter fork (14), and shift pin (11)
from shifter housing (13). Discard expansion plug (8).
9. Remove expansion plug (9), shifter shaft (10), and fourth/fifth gear shifter fork (3) from shifter
housing (13). Discard expansion plug (9).
10. Remove three interlock pins (12) from shifter housing (13).
1. Position three interlock pins (12) in shifter housing (13).
2. Install fourth/fifth gear shifter fork (3) and shifter shaft (10) in shifter housing (13) with new
expansion plug (9).
3. Install second/third gear shifter fork (14), shift pin (11), and shifter shaft (7) in shifter housing (13)
with new expansion plug (8).
4. Install first gear shifter fork (1), shift pin (4), and shifter shaft (5) in shifter housing (13) with new
expansion plug (6).
5. Install five new setscrews (2) in shifter forks (1), (3), and (14), and shift pins (4) and (11).
8-40
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