TM-9-2320-260-34-1

TRUCK, 5-TON, 6X6, M809 SERIES (DIESEL)

TECHNICAL MANUAL; DIRECT SUPPORT AND GENERAL SUPPORT MAINTENANCE; VOLUME 1 OF 2

JULY 1994

TM-9-2320-260-34-1 - Page 607 of 657

TM 9-2320-260-34-1

10-8. DIFFERENTIAL AND DIFFERENTIAL CARRIER REPAIR (Contd)

86. Carefully aline index marks made during disassembly and position two differential gear housings (2)

and (3) on helical ring gear (14) and install with eight screws (15) and slotted nuts (13). Tighten

nuts (13) 130-170 lb-ft (176-231 N.m). Secure with new safety wire (12). Twist ends of safety

wire (12) together until wire is tight. Remove and discard excess safety wire (12).

87. Place two races (16) over bearings (1) and (4) on differential gear (17) and set assembly in

saddles (18) of differential earner housing (20). Ensure races (16) set inside threads of saddles (18).

88. If races (16) do not fully seat in saddles (18), check that helical ring gear (14) is in mesh with helical

pinion gear (19).

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