TM-9-2320-260-34-2

TRUCK, 5-TON, 6X6, M809 SERIES (DIESEL)

TECHNICAL MANUAL; DIRECT SUPPORT AND GENERAL SUPPORT MAINTENANCE; VOLUME 2 OF 2

JULY 1994

TM-9-2320-260-34-2 - Page 143 of 863

15-27. RETRACTABLE BEAM ROLLERS REPLACEMENT

THIS TASK COVERS:

a. Support Roller Removal

c. End Roller Removal

b. Support Roller Installation

d. End Roller Installation

lNITIAL SETUP

APPLICABLE MODELS

M820, M820A1, M820A2

TOOLS

General mechanic’s tool kit

(Appendix B, Item 1)

MATERIALS/PARTS

Two cotter pins (support roller)

(Appendix D, Item 20)

Two cotter pins (end roller)

(Appendix D, Item 21)

REFERENCES (TM)

TM 9-2320-260-10

TM 9-2320-260-34P-2

EQUIPMENT CONDITION

●

Parking brake set (TM 9-2320-260-10).

●

Van body sides fully expanded and secured

(TM 9-2320-260-10).

SPECIAL ENVIRONMENTAL CONDITIONS

Vehicle must be on level surface.

NOTE

All ten support rollers and end rollers are replaced the same. This

procedure covers the left-rear support and end roller.

a. Support Roller Removal

NOTE

The left-rear cover is secured with seven screws. All other covers

are secured with eight screws.

1. Remove seven screws (3), two clamps (2), and cover (4) from underframe (1).

2. Remove two cotter pins (5) from support roller shaft (7). Discard cotter pins (5).

3. Remove support roller shaft (7) and support roller (6) from underframe (1).

b. Support Roller Installation

1. Install support roller (6) on underframe (1) with support roller shaft (7).

2. Install two new cotter pins (5) in support roller shaft (7).

NOTE

The Ieft-rear cover is secured with seven screws. All other covers

are secured with eight screws.

--

3. Install cover (4) and two clamps (2) on underframe (1) with seven screws (3).

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TM 9-2320-260-34-2