TM-9-2320-260-34-2
TRUCK, 5-TON, 6X6, M809 SERIES (DIESEL)
TECHNICAL MANUAL; DIRECT SUPPORT AND GENERAL SUPPORT MAINTENANCE; VOLUME 2 OF 2
JULY 1994
TM-9-2320-260-34-2 - Page 147 of 863
TM 9-2320-260-34-2
15-28. REAR DOORS MAINTENANCE
THIS TASK COVERS:
a. Removal
d. Assembly
b. Disassembly
e. Installation
c. Cleaning and Inspection
INITIAL SETUP
APPLICABLE MODELS
M820, M820A1, M820A2
TOOLS
General mechanic’s tool kit
(Appendix B, Item 1)
Rivet gun (Appendix B, Item 120)
MATERIALS/PARTS
Two cotter pins (Appendix D, Item 21)
Four lockwashers (M820, M820A1)
(Appendix D, Item 215)
Two lockwashers (right-rear, M820A1)
(Appendix D, Item 253)
Two lockwashers (Appendix D, Item 223)
Four locknuts (M820, M820A1)
(Appendix D, Item 182)
Seven rivets (Appendix D, Item 346)
Three rivets (right-rear)
(Appendix D, Item 347)
Gasket (right-rear) (Appendix D, Item 78)
Seal (Appendix D, Item 444)
Seal (Appendix D, Item 445)
MATERIALS/PARTS (contd)
Seal (M820, M820A2) (Appendix D, Item 448)
Seal (M820A1) (Armendix D, Item 446)
Weatherseal (Ieft-rear, M820, M820A1)
(Appendix D, Item 540)
Weatherseal (left-rear, M820A2)
(Appendix D, Item 541)
Sealing compound (Appendix C, Item 45)
Adhesive (Appendix C, Item 3)
REFERENCES (TM)
TB 43-0213
TM 9-2320-260-10
TM 9-2320-260-20
TM 9-2320-260-34P-2
EQUIPMENT CONDITION
Ladders removed (TM 9-2320-260-10).
Liftgate lowered (M820A2) (TM 9-2320-260-10).
Door window removed (if equipped)
(M820, M820A2) (TM 9-2320-260-20).
a. Removal
NOTE
Left- and right-rear doors are removed the same. This procedure
covers the left-rear door.
1.
Remove two screws (1), lockwashers (2), doorcheck (3), and bracket (4) from door (7). Discard
lockwashers (2).
2. Remove fifteen screws (6) and door (7) from van body (5).
b. Disassembly
I
NOTE
Perform steps 1 through 3 for M820 and M820A1 vehicles.
1.
Remove four screws (10) and two angle brackets (9) from outer panel of door (7).
2.
Remove four screws (13), lockwashers (12), and clamp (11) from outer panel of door (7). Discard
lockwashers (12).
3. Remove two screws (15), locknuts (14), screws (8), washers (18), bushings (17), and rack (16) from
outer panel of door (7). Discard locknuts (14).
15-86
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