TM-9-2320-260-34-2

TRUCK, 5-TON, 6X6, M809 SERIES (DIESEL)

TECHNICAL MANUAL; DIRECT SUPPORT AND GENERAL SUPPORT MAINTENANCE; VOLUME 2 OF 2

JULY 1994

  TM-9-2320-260-34-2 - Page 163 of 863

TM 9-2320-260-34-2
15-31. HINGED FLOOR MAINTENANCE
THIS TASK COVERS:
a. Removal
d. Assembly
b. Disassembly
e. Installation
c. Cleaning and Inspection
INITIAL
SETUP
APPLICABLE MODEM
M820, M820A1, M820A2.
TOOLS
General mechanic’s tool kit
(Appendix B, Item 1)
Rivet gun (Appendix B, Item 120)
MATERIALS/PARTS
Four seals (M820, M820A2)
(Appendix D, Item 446)
Four seals (M820A1) (Appendix D, Item 444)
Seal (Appendix D, Item 449)
Fifty-six rivets (Appendix D, Item 351)
MATERlALS/PARTS (Contd)
Adhesive (Appendix C, Item 2)
sealing compound (Appendix C, Item 45)
REFERENCES (TM)
TM 9-237
TM 9-2320-260-10
TM 9-2320-260-20
TM 9-2320 -260-34P-2
EQUIPMENT CONDITION
l Van body sides fully expanded and secured
(TM 9-2320-260-10).
l Hinged end panel opened (TM 9-2320-260-10),
l Counterbalance removed (TM 9-2320-260-20).
NOTE
Left and right side hinged floors are maintained the same. This
procedure covers the left hinged floor.
NOTE
Perform step 1 for M820 and M820A2 vehicles.
• Perform step 2 for M820A1 vehicles.
• Assistant will help with step 1 or 2.
1. Remove fifty-five screws (4), four screws (2), and hinged floor (1) from hinge (3).
2. Remove fifty-nine screws (4) and hinged floor (1) from hinge (3).
NOTE
Perform step 1 for M820 and M820A2 vehicles.
1.
Remove four screws (7) and two pivots (8) from hinged floor (1).
2. Remove thirty screws (9), two retainers (6), four seals (10), and two channels (5) from hinged
floor (1). Discard seals (10).
3. Remove ten screws (13) and five pads (12) from hinged floor ( 1).
4. Remove four screws (15) and handle (14) from hinged floor (1).
5. Remove seal (11) from hinged floor (l). Discard seal (11).
NOTE
Perform step 6. if hinge is to be replaced (subtask c.).
6. Remove fifty-six rivets (16) and hinge (3) from underframe (17). Discard rivets (16).
15-102


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