TM-9-2320-260-34-2

TRUCK, 5-TON, 6X6, M809 SERIES (DIESEL)

TECHNICAL MANUAL; DIRECT SUPPORT AND GENERAL SUPPORT MAINTENANCE; VOLUME 2 OF 2

JULY 1994

TM-9-2320-260-34-2 - Page 167 of 863

TM 9-2320-260-34-2

15-32. EXTERIOR SIDE PANEL MAINTENANCE

THIS TASK COVERS:

a. Disassembly

c. Assembly

b. Cleaning and Inspection

INITIAL SETUP

APPLICABLE MODELS

M820, M820A1, M820A2

TOOLS

General mechanic’s tool kit

(Appendix B, Item 1)

Rivet gun (Appendix B, Item

MATERIALS/PARTS

MATERIALS/PARTS (Contd)

Adhesive (Appendix C, Item 2)

Sealing compound (Appendix C, Item 45)

REFERENCES (TM)

TM 9-2320-260-10

120)

TM 9-2320-260-20

TM 9-2320-260-34P-2

Two hundred forty-eight rivets

EQUIPMENT CONDITION

(Appendix D, Item 352)

Van body sides fully expanded and secured

Twenty-four rivets (Appendix D, Item 354)

(TM 9-2320-260-10).

One hundred eighty-nine rivets

(Appendix D, Item 346)

Seven seals (Appendix D, Item 446)

Seal (Appendix D, Item 450)

Channel seal (Appendix D, Item 474)

Retractable window removed (M820, M820A2)

(TM 9-2320-260-20).

Side panel lock removed (TM 9-2320-260-20).

Side door removed (para. 15-29).

Left and right exterior side panels are disassembled the same.

This procedure covers the right exterior side panel.

1.

Remove twenty-five screws (5) and retainers (3) and (15) from side panel frame (14).

2. Remove seals (2) and (4) and channel (1) from side panel frame (14). Discard seals (2) and (4).

3. Remove thirty screws (12) and five retainers (13) from seal (10) at side panel frame (14).

4. Remove sixty-two screws (11), six retainers (9), and seal (10) from side panel frame (14).

Discard seal (10).

5. Remove six screws (8), two retainers (7), and seals (6) from side panel frame (14). Discard

seals (6).

15-106