TM-9-2320-260-34-2
TRUCK, 5-TON, 6X6, M809 SERIES (DIESEL)
TECHNICAL MANUAL; DIRECT SUPPORT AND GENERAL SUPPORT MAINTENANCE; VOLUME 2 OF 2
JULY 1994
TM-9-2320-260-34-2 - Page 179 of 863
TM 9-2320-260-34-2
15-34. REAR WALL INTERIOR PANELS REPLACEMENT
THIS TASK COVERS:
a. Left Panel Removal
b. Left Panel Installation
INITIAL SETUP
APPLICABLE MODELS
M820, M820A1, M820A2
TOOLS
General mechanic’s tool kit
(Appendix B, Item 1)
MATERIALS/PARTS
Sealing compound (Appendix C, Item 45)
REFERENCES (TM)
TM 9-2320-260-10
TM 9-2320-260-20
TM 9-2320 -260-34P-2
EQUIPMENT CONDITION
●
Van body sides fully expanded and secured
(TM 9-2320-260- 10).
●
Load center removed (M820, M820A2)
(left side) (para. 15-82).
EQUIPMENT CONDITION (Contd)
●
Load center conduit removed
(M820, M820A2) (left side) (para. 15-83).
●
Electrical box removed (M820, M820A2) (left side)
(para. 15-90).
●
Control center box removed (M820, M820A2)
(right side) (para. 15-84).
AC manual starter switches removed
(M820, M820A2) (right side) (para. 15-89).
●
Phone jacks removed (M820, M820A2)
(right side) (TM 9-2320-260-20).
Fire extinguisher removed (right side)
(TM 9-2320-260-10).
GENERAL SAFETY INSTRUCTIONS
Gloves, eyeshields, and dust mask must be worn
during panel replacement.
Van body is insulated with fibrous glass felt insulation. Gloves,
eyeshields, and dust mask must be worn during panel replace-
ment. Failure to do so may result in injury to personnel.
NOTE
Left- and right-rear wall interior panels are replaced the same.
This procedure covers the left-rear wall interior panel.
1. Remove thirteen screws (4) and molding (1) from left panel (2) and header (3).
NOTE
Assistant will help with step 2.
2. Remove twenty-two screws (5) and left panel (2) from header (3).
3. Remove four screws (8) and corner gusset (7) from skin (6) and underframe (9).
NOTE
Apply sealing compound to exterior joints for installation.
1.
Install corner gusset (7) on skin (6) and underframe (9) with four screws (8).
NOTE
Assistant will help with step 2.
2. Install Ieft panel (2) on header (3) with twenty-two screws (5).
3. Install molding (1) on left panel (2) and header (3) with thirteen screws (4).
15-118
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