TM-9-2320-260-34-2

TRUCK, 5-TON, 6X6, M809 SERIES (DIESEL)

TECHNICAL MANUAL; DIRECT SUPPORT AND GENERAL SUPPORT MAINTENANCE; VOLUME 2 OF 2

JULY 1994

  TM-9-2320-260-34-2 - Page 181 of 863

15-35. INTERIOR SIDE PANELS AND LATCHES REPLACEMENT
THIS TASK COVERS:
a. Removal
b. Installation
INITIAL SETUP
APPLICABLE MODELS
MATERIALS/PARTS (Contd)
M820, M820A1, M820A2
Adhesive (Appendix C, Item 2)
Fibrous glass felt insulation (Appendix C, Item 16)
TOOLS
General mechanic’s tool kit
REFERENCES (TM)
(Appendix B, Item 1)
TM 9-2320-260-10
MATERIALS/PARTS
TM 9-2320 -260-34P-2
Four cotter pins (Appendix D, Item 43)
EQUIPMENT CONDITION
Two gaskets (Appendix D, Item 104)
Parking brake set (TM 9-2320-260-10).
Eight lockwashers (Appendix D, Item 247)
Van body sides fully expanded and secured
Two lockwashers (Appendix D, Item 224)
(TM 9-2320-260-10).
Four locknuts (Appendix D, Item 196)
Hinged end panels removed (para. 15-33).
Two O-rings (M820, M820A2)
(Appendix D, Item 295)
Hinged floor removed (para. 15-31).
Hinged roof removed (para. 15-37).
T
WO
O-rings (M820A1) (Appendix D, Item 297)
Side doors removed (para. 15-29).
Three rubber bumpers (Appendix D, Item 369)
Four rubber bumpers (Appendix D, Item 368)
GENERAL SAFETY INSTRUCTIONS
Primer (Appendix C, Item 31)
Gloves, eyeshields, and dust mask must be worn
Sealing compound (Appendix C, Item 43)
during panel replacement.
WARNING
Van body is insulated with fibrous glass felt insulation. Gloves,
eyeshields, and dust mask must be worn during panel replace-
ment. Failure to do so may result in injury to personnel.
NOTE
Left and right interior side panels are removed the same. This
procedure covers the right interior side panel.
1.
Remove six screws (1) and three hooks (2) from side panel frame (4).
2. Remove six screws (7) and three clips (3) from side panel frame (4).
3. Remove two screws (8) and striker (9) from side panel frame (4).
4. Remove two screws (11), Iockwashers (12), nuts (5), and door check (10) from door angle (6). Discard
Iockwashers (12).
5. Remove two screws (13), striker (14), and two spacer plates (15) from side panel frame (4).
15-120
TM 9-2320-260-34-2


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