TM-9-2320-260-34-2

TRUCK, 5-TON, 6X6, M809 SERIES (DIESEL)

TECHNICAL MANUAL; DIRECT SUPPORT AND GENERAL SUPPORT MAINTENANCE; VOLUME 2 OF 2

JULY 1994

TM-9-2320-260-34-2 - Page 243 of 863

TM 9-2320-260-34-2

15-48. BONNET DOOR MAINTENANCE

THIS TASK COVERS:

a. Removal

d. Assembly

b. Disassembly

e. Installation

c. Cleaning and Inspection

lNITIAL SETUP

APPLICABLE MODELS

M820, M820A1, M820A2

TOOS

General mechanic’s tool kit

(Appendix B, Item 1)

Rivet gun (Appendix B, Item 120)

MATERIALS/PARTS

Thirty-eight rivets (Appendix D, Item 352)

Fifty-two rivets (Appendix D, Item 363)

Six seals (Appendix D, Item 444)

Seal (Appendix D, Item 445)

MATERIALS/PARTS (Contd)l

Fibrous glass felt insulation (Appendix C, Item 16)

Primer (Appendix C, Item 31)

Sealing compound (Appendix C, Item 45)

REFERENCES (TM)

TM 9-2320-260-10

TM 9-2320 -260-34P-2

EQUIPMENT CONDITION

Parking brake set (TM 9-2320-260-10).

GENERAL SAFETY INSTRUCTIONS

Gloves, eyeshields, and dust mask must be worn

during bonnet door maintenance.

WARNIN G

Van body is insulated with fibrous glass felt insulation. Gloves,

eyeshields, and dust mask must be worn during bonnet door

maintenance. Failure to do so may result in injury to personnel.

1.

Remove two screws (6) and washers (5) and open bonnet door (7).

NOTE

Assistant will help with step 2.

2. Remove seven screws (1) and bonnet door (7) from bonnet (2).

3. Remove four screws (3) and lever (4) from bonnet door (7).

15-182

a. Removal