TM-9-2320-260-34-2
TRUCK, 5-TON, 6X6, M809 SERIES (DIESEL)
TECHNICAL MANUAL; DIRECT SUPPORT AND GENERAL SUPPORT MAINTENANCE; VOLUME 2 OF 2
JULY 1994
TM-9-2320-260-34-2 - Page 233 of 863
TM 9-2320-260-34-2
15-46. BONNET FRAME REPAIR
THIS TASK COVERS:
a. Disassembly
b. Assembly
INITIAL SETUP
APPLICABLE MODELS
M820, M820A1, M820A2
TOOLS
General mechanic’s tool kit
(Appendix B, Item 1)
Rivet gun (Appendix B, Item 120)
MATERIALS/PARTS
One hundred forty rivets
(Appendix D, Item 346)
One hundred thirty-one rivets
(Appendix D, Item 352)
Eighty rivets (Appendix D, Item 363)
Fibrous glass felt insulation
(Appendix C, Item 16)
Primer (Appendix C, Item 31)
Sealing compound (Appendix C, Item 45)
REFERENCES (TM)
TM 9-2320-260-20
TM 9-2320-260-34P-2
EQUIPMENT CONDITION
l Heaters removed (TM 9-2320-260-20).
. Air conditioner removed (para. 15-49).
l Bonnet access door removed (para. 15-47).
l Bonnet door removed (para. 15-48).
GENERAL SAFETY INSTRUCTIONS
Gloves, eyeshids, and dust mask must be worn
during bonnet frame repair.
WARNIN G
Van body is insulated with fibrous glass felt insulation. Gloves,
eyeshields, and dust mask must be worn during bonnet frame
repair. Failure to do so may result in injury to personnel.
a. Disassembly
1. Remove twenty-seven screws (6) and drip molding (5) from bonnet frame (15).
2. Remove seventeen screws (14) and door panel (13) from bonnet frame (15).
3. Remove four screws (1) and plate (2) from outer panel (3) and bonnet frame (15).
4. Remove thirty-eight rivets (4), twenty-four rivets (8), and outer panels (3) and (7) from bonnet
frame (15) an bonnet lower panel ( 12). Discard rivets (4) and (8).
NOTE
• Left filler is shown in illustration.
• Assistant will help with step 5.
5. Remove sixty-four rivets (11), thirty-one rivets (10), bonnet lower panel (12), and two fillers (9) from
bonnet frame (15). Discard rivets (11) and (10).
15-172
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