TM-9-2320-260-34-2
TRUCK, 5-TON, 6X6, M809 SERIES (DIESEL)
TECHNICAL MANUAL; DIRECT SUPPORT AND GENERAL SUPPORT MAINTENANCE; VOLUME 2 OF 2
JULY 1994
TM-9-2320-260-34-2 - Page 331 of 863
TM 9-2320-260-34-2
15-73. LEFT SIDE EMERGENCY LAMP WIRING HARNESS REPLACEMENT
I
THIS TASK COVERS:
a. Removal
b. Installation
INITIAL SETUP
APPLICABLE MODELS
REFERENCES (TM)
M820, M820A2
TM 9-2320-260-10
TM 9-2320-260-20
TEST EQUIPMENT
TM 9-2320 -260-34P-2
Multimeter (Appendix B, Item 115)
EQUIPMENT CONDITION
TOOLS
•
General mechanic’s tool kit
(Appendix B, Item 1)
•
Tool kit, electrical (Appendix B, Item 106)
•
MATERIALS/PARTS
Locknut (Appendix D, Item 191)
Safety wire (Appendix D, Item 371)
Electrical tape (Appendix C, Item 51)
External power source disconnected
(TM 9-2320-260-10).
Battery ground cable disconnected
(TM 9-2320-260-20).
Ceiling filler and side panels removed
(M820, M820A2) (para. 15-44).
CAUTION
Use care when replacing wiring harness. Excessive snagging or
pulling may damage wiring harness.
a. Removal
NOTE
Tag wires, cables, and leads for installation.
1. Remove twelve screws (5) and clamps (4) from van ceiling (1).
2. Remove two screws (11) and cover (12) from switch (14).
3. Remove two screws (13) and pull switch (14) forward.
4. Loosen two screws (10) and remove three wires (9) from switch (14).
5. Remove four screws (8) and switch box (15) from van body (2).
6. Remove grommet (7) and left side emergency lamp wiring harness (3) from switch box (15).
7. Disconnect right side emergency lamp wiring harness lead (16) from left side emergency lamp
wiring harness lead (6).
8. Disconnect
lead (19) from circuit breaker (26).
9. Remove two screws (18), screws (24), clamps (17), and clamps (25) from van body (2).
10. Remove screw (23), locknut (21), and clamp (22) from spare tire carrier mounting bracket (20).
Discard locknut (21).
11. Remove nut (29) and wire (27) from positive battery terminal (28).
NOTE
●
Safety wire will be used to install new wiring harness. Do not
cut safety wire from spool until wiring harness has been pulled
through and proper length has been obtained.
●
Safety wire must be attached to wires with electrical tape,
12. Remove grommet (30) and left side emergency lamp wiring harness (3) from van body (2).
15-270
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