TM-9-2320-260-34-2

TRUCK, 5-TON, 6X6, M809 SERIES (DIESEL)

TECHNICAL MANUAL; DIRECT SUPPORT AND GENERAL SUPPORT MAINTENANCE; VOLUME 2 OF 2

JULY 1994

  TM-9-2320-260-34-2 - Page 335 of 863

TM 9-2320-260-34-2
15-74. RIGHT SIDE EMERGENCY LAMP WIRING HARNESS REPLACEMENT
THIS TASK COVERS:
a. Removal
b. Installation
INITIAL SETUP
APPLICABLE MODELS
M820, M820A2
TEST EQUIPMENT
Multimeter (Appendix B, Item 115)
TOOLS
General mechanic’s tool kit
(Appendix B, Item 1)
Tool, kit, electrical (Appendix B, Item 106)
MATERIALS/PARTS
Safety wire (Appendix D, Item 371)
Electrical tape (Appendix C, Item 51)
REFERENCES (TM)
TM 9-2320-260-10
TM 9-2320-260-20
TM 9-2320 -260-34P-2
EQUIPMENT CONDITION
External power source disconnected
(TM 9-2320-260-10).
Battery ground cable disconnected
(TM 9-2320-260-20).
Ceiling
filler and side panels removed
(M820, M820A2) (para. 15-44).
CAUTION
Use care when replacing wiring harness. Excessive snagging or
pulling may damage wiring harness.
a. Removal
1.
2.
3.
4.
5.
6.
7.
8.
NOTE
Tag wires, cables, and leads for installation.
Remove twelve screws (2) and clamps (3) from van ceiling (1).
Remove two screws (11) and cover (12) from switch (14).
Remove two screws (13) and pull switch (14) forward.
Loosen two screws (10) and remove three wires (9) from switch (14).
Remove four screws (8) and switch box (15) from van body (4).
Remove grommet (7) and right side emergency lamp wiring harness (5) from switch box (15).
Disconnect left side emergency lamp wiring harness lead (6) from right side emergency lamp wiring
harness lead (16).
NOTE
Safety wire will be used to install new wiring harness. Do not
cut safety wire from spool until wiring harness has been pulled
through and proper length has been obtained.
Safety wire must be attached to wires with electrical tape.
Remove right side emergency lamp wiring harness (5) from van body (4).
15-274


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