TM-9-2320-260-34-2

TRUCK, 5-TON, 6X6, M809 SERIES (DIESEL)

TECHNICAL MANUAL; DIRECT SUPPORT AND GENERAL SUPPORT MAINTENANCE; VOLUME 2 OF 2

JULY 1994

TM-9-2320-260-34-2 - Page 343 of 863

15-77. FLEXIBLE CONVERTER WIRING HARNESS REPLACEMENT

THIS TASK COVERS:

a. Removal

b. Installation

INITIAL SETUP

APPLICABLE MODELS

M820, M820A2

TEST EQUIPMENT

Multimeter (Appendix B, Item 115)

TOOLS

General mechanic’s tool kit

(Appendix B, Item 1)

Tool kit, electrical (Appendix B, Item 106)

REFERENCES (TM]

TM 9-2320-260-10

TM 9-2320-260-20

TM 9-2320-260-34P-2

EQUIPMENT CONDITION

(TM 9-2320-260-10).

•

Battery ground cable disconnected

(TM 9-2320-260-20).

CAUTION

Use care when replacing wiring harness. Excessive snagging or

pulling may damage wiring harness.

a. Removal

NOTE

•

The flexible converter wiring harness and 400 Hz output wiring

harness are replaced the same. This procedure covers the flex-

ible converter wiring harness.

•

Tag wires, cables, and leads for installation.

1. Disconnect connector (10) from junction box (9).

2. Remove four screws (1), cover (2), and gasket (3) from converter (6).

3. Remove three nuts (11), wires (7), and lockwasher (5) from converter (6).

4. Remove flexible converter wiring harness (8) from van body (4).

b. Installation

1. Position flexible converter wiring harness (8) in converter (6) and install lockwasher (5) over flexible

converter wiring harness (8).

2. Install three wires (7) in converter (6) with three nuts (11).

3. Install gasket (3) and cover (2) on converter (6) with four screws (1).

4. Connect connector (10) to junction box (9).

15-282

TM 9-2320-260-34-2

•

External power source disconnected