TM-9-2320-260-34-2
TRUCK, 5-TON, 6X6, M809 SERIES (DIESEL)
TECHNICAL MANUAL; DIRECT SUPPORT AND GENERAL SUPPORT MAINTENANCE; VOLUME 2 OF 2
JULY 1994
TM-9-2320-260-34-2 - Page 351 of 863
TM 9-2320-260-34-2
15-80. CONVERTER AND AUXILIARY PUMP WIRING HARNESSES REPLACEMENT
THIS TASK COVERS:
a. Removal
b. Installation
INITIAL SETUP
APPLICABLE MODELS
REFERENCES (TM)
M820, M820A2
TM 9-2320-260-10
TEST EQUIPMENT
Multimeter (Appendix B, Item 115)
TOOLS
General mechanic’s tool kit
(Appendix B, Item 1)
Tool kit, electrical (Appendix B, Item 106)
MATERIALS/PARTS
Gasket (Appendix D, Item 76)
Safety wire (Appendix D, Item 372)
Electrical tape (Appendix C, Item 51)
Solder (Appendix C, Item 47)
Sealing compound (Appendix C, Item 45)
TM 9-2320-260-20
TM 9-2320-260-34P-2
EQUIPMENT CONDITION
●
Disconnect external power source
(TM 9-2320-260-10).
●
●
Battery ground cable disconnected
(TM 9-2320-260-20).
AC manual starter switches removed
(para. 15-89).
CAUTION
Use care when replacing wiring harnesses. Excessive snagging or
pulling may damage wiring harnesses.
NOTE
Tag wires, cables, and leads for installation.
1. Disconnect wiring harnesses (5) and (6) from connectors (8) and (4).
2. Remove eight screws (7) and cover (3) from junction box (1).
3. Desolder three wires (2) from connector (4).
4. Disconnect wiring harness (15) from connector (14).
5. Remove four screws (9), cover (10), and gasket (11) from outlet box (12). Discard gasket (11).
6. Desolder three wires (13) from connector (14).
7. Remove six screws ( 16) and cover (24) from load center (20).
8. Remove screw (17) and clamp (18) from mounting plate (19).
9. Remove six screws (23) and wires (26) from two 20-amp circuit breakers (22).
NOTE
●
Safety wire will be used to install new wiring harness. Do not
cut safety wire from spool until wiring harness has been pulled
through and proper length has been obtained.
●
Safety wire must be attached to wires with electrical tape.
10. Remove converter and auxiliary pump wiring harnesses (25) from van body (21).
15-290
Back to Top
