TM-9-2320-260-34-2

TRUCK, 5-TON, 6X6, M809 SERIES (DIESEL)

TECHNICAL MANUAL; DIRECT SUPPORT AND GENERAL SUPPORT MAINTENANCE; VOLUME 2 OF 2

JULY 1994

TM-9-2320-260-34-2 - Page 655 of 863

16-44. TRANSFER POWER TAKEOFF REPAIR (M816) (Contd)

b. Cleaning and Inspection

1.

2.

3.

4.

5.

6.

7.

8.

9.

For general cleaning instructions, refer to para. 2-8.

For general inspection instructions, refer to para. 2-9.

Inspect housing (1) for breaks, cracks, burrs, wear, and damaged threads. Refer to table 16-19,

Transfer Power Takeoff (M816) Wear Limits, for measurements. Replace or repair housing (1) if

damaged or worn.

Inspect shaft (2) for breaks, cracks, burrs, chips, and wear. Refer to table 16-19, Transfer Power

Takeoff (M816) Wear Limits, for measurements. Replace shaft (2) if damaged or worn.

Inspect oil pump plunger (3) for cracks, breaks, burrs, scores, and wear. Refer to table 16-19,

Transfer Power Takeoff (M816) Wear Limits, for measurements. Replace oil pump plunger (3) if

damaged or worn.

Inspect oil pump housing

(4)

for cracks, breaks, scores, and damaged threads. Replace oil pump

housing (4) if cracked, broken, scored, or threads are damaged.

Inspect yoke (5) for breaks, cracks, corrosion, scores, wear, and damaged threads. Refer to table

16-19, Transfer Power Takeoff (M816) Wear Limits, for measurements. Replace or repair yoke (5)

if damaged or worn.

Inspect bearing (6) for wear. Refer to table 16-19, Transfer Power Takeoff (M816) Wear Limits, for

measurements. Replace bearing (6) if worn.

Inspect spring (7) for broken and distorted coils. Using spring tester, check spring tension. Refer to

table 16-19, Transfer Power Takeoff (M816) Wear Limits, for measurements. Replace spring (7) if

damaged or worn.

16-256

TM 9-2320-260-34-2