TM-9-2320-260-34-2
TRUCK, 5-TON, 6X6, M809 SERIES (DIESEL)
TECHNICAL MANUAL; DIRECT SUPPORT AND GENERAL SUPPORT MAINTENANCE; VOLUME 2 OF 2
JULY 1994
TM-9-2320-260-34-2 - Page 847 of 863
INDEX (Contd)
Para
Page
Power steering gear
replacement:
Installation . . . . . . . . . . . . . . . . . . . . 12-5b
12-4
Removal . . . . . . . . . . . . . . . . . . . . . . . 12-5a
12-3
Power steering test
and adjustment:
Poppet adjustment . . . . . . . . . . . . . 12-6e
12-12
Para
Page
Preliminary maintenance
checklist; mechanical and
power steering system
maintenance . . . . . . . . . . . . . . . . . . . .
Preparation for storage
or shipment . . . . . . . . . . . . . . . . . . . . .
preparing replacement
engine for installation:
Installation . . . . . . . . . . . . . . . . . . . .
Removal . . . . . . . . . . . . . . . . . . . . . . .
Pressure gear pump
replacement
Installation . . . . . . . . . . . . . . . . . . . .
Removal . . . . . . . . . . . . . . . . . . . . . . .
Pulley, accessory drive
and, removal:
Removal . . . . . . . . . . . . . . . . . . . . . . .
Pulley, accessory drive,
installation:
Installation . . . . . . . . . . . . . . . . . . . .
Pulley, accessory drive,
replacement
Installation . . . . . . . . . . . . . . . . . . .
Removal . . . . . . . . . . . . . . . . . . . . . . .
Pulsation damper
maintenance:
Assembly . . . . . . . . . . . . . . . . . . . . . .
Disassembly . . . . . . . . . . . . . . . . . . .
Inspection . . . . . . . . . . . . . . . . . . . . .
Installation . . . . . . . . . . . . . . . . . . . .
Removal . . . . . . . . . . . . . . . . . . . . . . .
Pump, fuel, calibration:
Checking and adjusting
governor weight pressure . . . . .
Checking and adjusting
throttle lever travel . . . . . . . . . . .
Fuel pump run-in . . . . . . . . . . . . . .
Mounting pump
to test stand. . . . . . . . . . . . . . . . . .
Shutdown and removal
from test stand . . . . . . . . . . . . . . .
Testing and adjusting
fuel pressure . . . . . . . . . . . . . . . . .
Testing and adjusting
governor fuel pressure . . . . . . . .
Testing and adjusting
idle speed . . . . . . . . . . . . . . . . . . . . .
Testing and adjusting idle
speed (VS governor only) . . . . . .
Testing and adjusting
pump main pressure . . . . . . . . . .
Testing and adjusting
throttle leakage . . . . . . . . . . . . . . .
Testing governor cutoff RPM.
..
Testing pump seals for leaks . . .
Throttle shaft cover removal . . .
12-2
1-1
12-3
1-4
Sector shaft adjustment . . . . . . . . 12-6f
12-12
Steering gear internal
leakage test . . . . . . . . . . . . . . . . . . 12-6d
12-10
Steering pump flow test . . . . . . . . 12-6c
12-8
Steering pump
pressure test . . . . . . . . . . . . . . . . . . 12-6b
12-8
Steering pump test
equipment installation . . . . . . . . 12-6a
12-6
Steering pump test
equipment removal . . . . . . . . . . . 12-6g
12-14
3-26b
3-26a
3-102
3-101
5-17b
5-17a
5-47
5-47
3-32
3-111
Power takeoff, transfer,
3-70
3-207
repair (M816):
Assembly . . . . . . . . . . . . . . . . . . . . . .
Cleaning and inspection . . . . . . .
Disassembly . . . . . . . . . . . . . . . . . . .
Power takeoff, transfer,
repair (M815, M819):
Assembly . . . . . . . . . . . . . . . . . . . . . .
Cleaning and inspection . . . . . . .
Disassembly . . . . . . . . . . . . . . . . . . .
Power takeoff, transfer,
replacement:
Installation . . . . . . . . . . . . . . . . . . . .
Removal . . . . . . . . . . . . . . . . . . . . . . .
Power takeoff,
transmission, repair
Assembly . . . . . . . . . . . . . . . . . . . . . .
Cleaning, inspection,
and repair . . . . . . . . . . . . . . . . . . . .
Disassembly . . . . . . . . . . . . . . . . . . .
Power takeoff, transmission,
replacement:
Installation . . . . . . . . . . . . . . . . . . . .
Removal . . . . . . . . . . . . . . . . . . . . . . .
Precautions, maintenance;
mechanical and power
steering system
maintenance . . . . . . . . . . . . . . . . . . . .
Preheat resistor, engine
coolant heater fuel tube
and, replacement:
Installation . . . . . . . . . . . . . . . . . . . .
Removal . . . . . . . . . . . . . . . . . . . . . . .
16-44c
16-44b
16-44a
16-258
16-256
16-254
3-8b
3-8a
3-18
3-18
5-16d
5-16b
5-16c
5-16e
5-16a
5-46
5-45
5-45
5-46
5-45
16-45c
16-45b
16-45a
16-266
16-262
16-260
16-43b
16-43a
16-252
16-250
5-25l
5-25h
5-25c
5-84
5-80
5-72
5-68
16-41c
16-244
16-238
16-232
5-25b
16-41b
16-41a
5-25n
5-86
5-82
5-84
5-78
5-86
5-25j
5-25k
5-25g
5-25m
16-40b
16-40a
16-231
16-230
12-4
12-2
5-25i
5-25f
5-25e
5-25d
5-25a
5-82
5-76
5-74
5-74
5-68
17-9b
17-9a
17-22
17-22
Index 24
TM 9-2320-260-34-2
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