TM-9-2320-260-34-2
TRUCK, 5-TON, 6X6, M809 SERIES (DIESEL)
TECHNICAL MANUAL; DIRECT SUPPORT AND GENERAL SUPPORT MAINTENANCE; VOLUME 2 OF 2
JULY 1994
TM-9-2320-260-34-2 - Page 841 of 863
TM 9-2320-260-34-2
INDEX (Contd)
Para
Page
Para
Page
Hydraulic pump, liftgate,
replacement (M820A2):
Installation . . . . . . . . . . . . . . . . . . . .
Removal . . . . . . . . . . . . . . . . . . . . . . .
Hydraulic swivel valve
replacement (M819):
Installation . . . . . . . . . . . . . . . . . . . .
Removal . . . . . . . . . . . . . . . . . . . . . . .
Hydraulic tubing, liftgate,
replacement (M820A2):
Installation . . . . . . . . . . . . . . . . . . . .
Removal . . . . . . . . . . . . . . . . . . . . . . .
Hydraulic winch motor, hoist,
replacement (M816):
Installation . . . . . . . . . . . . . . . . . . . .
Removal . . . . . . . . . . . . . . . . . . . . . . .
Injector and valve adjustment
(dial indicator method):
Checking plunger
free travel . . . . . . . . . . . . . . . . . . . . 3-82a
Injector and valve
adjustment . . . . . . . . . . . . . . . . . . . 3-82b
Injector and valve adjustment
(torque method):
Injector and valve
adjustment . . . . . . . . . . . . . . . . . . . 3-83b
Pre-adjustment setup . . . . . . . . . . 3-83a
Injector, fuel, replacement:
Installation, . . . . . . . . . . . . . . . . . . . 5-6b
Removal . . . . . . . . . . . . . . . . . . . . . . . 5-6a
Injector leakage test:
Injector leakage
tester setup . . . . . . . . . . . . . . . . . . . 5-9a
Injector plunger
and seat testing . . . . . . . . . . . . . . 5-9b
Injector (non-top stop),
fuel, maintenance:
Assembly . . . . . . . . . . . . . . . . . . . . . . 5-7c
Cleaning and inspection . . . . . . . 5-7b
Disassembly . . . . . . . . . . . . . . . . . . . 5-7a
Injector sleeve maintenance:
Bead cutting. . . . . . . . . . . . . . . . . . . 3-79b
Check and test . . . . . . . . . . . . . . . . . 3-79e
Fitting and forming. . . . . . . . . . . . 3-79d
Installation . . . . . . . . . . . . . . . . . . . . 3-79c
Removal . . . . . . . . . . . . . . . . . . . . . . . 3-79a
Injector timing,
engine, instructions:
Injector timing . . . . . . . . . . . . . . . . . 3-81b
Timing tool setup, . . . . . . . . . . . . . 3-81a
Injector (top stop),
fuel, maintenance:
Assembly, . . . . . . . . . . . . . . . . . . . . . 5-8c
Cleaning and inspection . . . . . . . 5-8b
Disassembly . . . . . . . . . . . . . . . . . . . 5-8a
Inner boom maintenance
(M816):
Assembly . . . . . . . . . . . . . . . . . . . . . . 16-19d
Cleaning and inspection . . . . . . . 16-19c
Disassembly . . . . . . . . . . . . . . . . . . . 16-19b
Installation . . . . . . . . . . . . . . . . . . . . 16-19e
Removal . . . . . . . . . . . . . . . . . . . . . . . 16-19a
Insert seat, valve,
maintenance:
Cleaning . . . . . . . . . . . . . . . . . . . . . . . 3-78c
Gaging and counterboring . . . . . 3-78b
Installation . . . . . . . . . . . . . . . . . . . . 3-78d
Removal . . . . . . . . . . . . . . . . . . . . . . . 3-78a
15-61b
15-61a
15-234
15-234
3-237
3-239
16-32b
16-32a
16-184
16-182
3-246
3-244
15-57b
15-57a
15-220
15-216
5-4
5-4
16-23b
16-23a
16-138
16-138
5-19
5-21
I
Igniter and ignition control
unit, personnel heater,
replacement:
Igniter installation. .
. . . . . . . . . . .
Igniter removal . . . . . . . . . . . . . . . .
Ignition control unit
installation . . . . . . . . . . . . . . . . . . .
Ignition control unit
removal . . . . . . . . . . . . . . . . . . . . . . .
Igniter, engine coolant
heater overheat switch
and, maintenance:
Igniter installation. . . . . . . . . . . . .
Igniter removal . . . . . . . . . . . . . . . .
Inspection . . . . . . . . . . . . . . . . . . . . .
Overheat switch installation . . .
Overheat switch removal . . . . . .
Ignition control unit,
personnel heater igniter
and, replacement:
Igniter installation. . . . . . . . . . . . .
Igniter removal . . . . . . . . . . . . . . . .
Ignition control unit
installation . . . . . . . . . . . . . . . . . . .
Ignition control unit
removal . . . . . . . . . . . . . . . . . . . . . . .
Illustrated list of
manufactured items,
Appendix E . . . . . . . . . . . . . . . . . . . . .
5-10
5-8
5-6
17-18d
17-18a
17-48
17-46
3-223
3-226
3-225
3-224
3-222
17-18c
17-48
17-18b
17-46
3-234
3-233
17-8d
17-8b
17-8c
17-8e
17-8a
17-20
17-18
17-19
17-20
17-18
5-16
5-14
5-13
16-116
16-116
16-114
16-118
16-112
17-18d
17-18a
17-48
17-46
17-18c
17-48
17-18b
3-221
3-220
3-221
3-219
17-46
E-1
Index 18
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