TM-9-2320-260-34-2
TRUCK, 5-TON, 6X6, M809 SERIES (DIESEL)
TECHNICAL MANUAL; DIRECT SUPPORT AND GENERAL SUPPORT MAINTENANCE; VOLUME 2 OF 2
JULY 1994
TM-9-2320-260-34-2 - Page 833 of 863
TM 9-2320-260-34-2
Engine coolant heater
overheat switch and
igniter maintenance:
Igniter installation . . . . . . . . . . . . .
Igniter removal . . . . . . . . . . . . . . . . .
Inspection . . . . . . . . . . . . . . . . . . . . . .
Overheat switch installation . . . .
Overheat switch removal . . . . . . .
Engine coolant heater
restriction thermostat
maintenance:
Inspection . . . . . . . . . . . . . . . . . . . . . .
Installation . . . . . . . . . . . . . . . . . . . .
Removal . . . . . . . . . . . . . . . . . . . . . . .
Engine coolant heater testing
Blower motor test . . . . . . . . . . . . . .
Flame detector switch test . . . . . .
Fuel control valve test . . . . . . . . . .
Igniter test . . . . . . . . . . . . . . . . . . . . .
Overheat switch test . . . . . . . . . . .
Preparation . . . . . . . . . . . . . . . . . . . .
Restriction thermostat test . . . . .
Test equipment removal . . . . . . . .
Engine injector timing
instructions:
Injector timing . . . . . . . . . . . . . . . . .
Timing tool setup . . . . . . . . . . . . . . .
Engine lifting brackets
installation:
Installation . . . . . . . . . . . . . . . . . . . .
Entrance receptacle
replacement:
Installation . . . . . . . . . . . . . . . . . . . .
Removal . . . . . . . . . . . . . . . . . . . . . . .
Engine removal
from repair stand:
Removal . . . . . . . . . . . . . . . . . . . . . . .
Equipment characteristics,
capabilities, and features . . . . . . . .
Equipment common tools and . . . .
Equipment description
and data . . . . . . . . . . . . . . . . . . . . . . . .
Equipment improvement
recommendations,
reporting quality
deficiencies, ideas, and . . . . . . . . . . .
Equipment Improvement
Report and Maintenance
Digest (EIR MD) . . . . . . . . . . . . . . . .
Equipment requiring
calibration . . . . . . . . . . . . . . . . . . . . . .
INDEX (Contd)
Para
Page
Para
17-8d
17-8b
17-8c
17-8e
17-8a
17-5b
17-5c
17-5a
17-12e
17-12c
17-12d
17-12b
17-12g
17-12a
17-12f
17-12h
3-81b
3-81a
3-66
15-81b
15-81a
3-75
1-10
2-1
1-9
1-7
1-8
1-6
17-20
17-18
17-19
17-20
17-18
17-10
17-10
17-10
17-32
17-32
17-32
17-30
17-34
17-28
17-34
17-34
3-234
3-233
3-203
15-294
15-294
3-214
1-2
2-1
1-2
1-2
1-2
1-1
Exhaust, intake and,
valves, refacing
Cleaning after refacing . . . . . . . . . 3-77c
Grinding or refacing valves . . . . . 3-77
Valve specifications . . . . . . . . . . . . . 3-77a
Exhaust manifold replacement
Installation . . . . . . . . . . . . . . . . . . . . 3-11b
Removal . . . . . . . . . . . . . . . . . . . . . . . 3-11a
Expendable/durable
supplies and materials
list, Appendix C . . . . . . . . . . . . . . . . .
Extension, boom, and rollers,
crane shipper, boom,
maintenance (M819):
Boom extension assembly . . . . . . . 16-34o
Boom extension disassembly . . . . 16-34f
Boom extension installation . . . . 16-34s
Boom extension removal . . . . . . . . 16-34b
Worn installation . . . . . . . . . . . . . . 16-34r
Boom removal . . . . . . . . . . . . . . . . . . 16-34c
Cleaning and inspection . . . . . . . . 16-34j
Extension cylinder
installation . . . . . . . . . . . . . . . . . . . 16-34q
Extension cylinder removal . . . . . 16-34d
Front lower roller assembly
and adjustment . . . . . . . . . . . . . . . 16-34n
Front lower roller
disassembly . . . . . . . . . . . . . . . . . . .
16-34g
Middle lower roller
assembly. . . . . . . . . . . . . . . . . . . . . .
16-34m
Middle lower roller
disassembly . . . . . . . . . . . . . . . . . . . 16-34h
Repair . . . . . . . . . . . . . . . . . . . . . . . . . 16-34k
Shipper installation . . . . . . . . . . . . 16-34t
Shipper removal . . . . . . . . . . . . . . . . 16-34a
Upper roller assembly
and adjustment . . . . . . . . . . . . . . . 16-34l
Upper roller disassembly . . . . . . . 16-34i
Upper roller installation . . . . . . . . 16-34p
Upper roller removal . . . . . . . . . . . 16-34e
Extension cylinder, boom,
maintenance (M819):
Assembly . . . . . . . . . . . . . . . . . . . . . .
16-35d
Cleaning and inspection . . . . . . . . 16-35b
Disassembly . . . . . . . . . . . . . . . . . . . 16-35a
Repair . . . . . . . . . . . . . . . . . . . . . . . . .
16-35c
Extension cylinder repair:
Cleaning, inspection,
and repair . . . . . . . . . . . . . . . . . . . .
16-20b
Removal . . . . . . . . . . . . . . . . . . . . . . .
16-20a
Reassembly . . . . . . . . . . . . . . . . . . . . 16-20c
Page
3-218
3-218
3-217
3-28
3-28
C-1
16-208
16-200
16-210
16-197
16-210
16-198
16-202
16-209
16-198
16-206
16-200
16-206
16-201
16-202
16-212
16-194
16-204
16-201
16-208
16-199
16-216
16-214
16-214
16-216
16-122
16-120
16-122
Index 10
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