TM-9-2320-260-34-2
TRUCK, 5-TON, 6X6, M809 SERIES (DIESEL)
TECHNICAL MANUAL; DIRECT SUPPORT AND GENERAL SUPPORT MAINTENANCE; VOLUME 2 OF 2
JULY 1994
TM-9-2320-260-34-2 - Page 836 of 863
INDEX (Contd)
Para
Front winch level
wind maintenance:
Assembly . . . . . . . . . . . . . . . . . . . . . . 16-3d
Cleaning and inspection . . . . . . . 16-3c
Disassembly . . . . . . . . . . . . . . . . . . . 16-3b
Installation . . . . . . . . . . . . . . . . . . . . 16-3e
Removal . . . . . . . . . . . . . . . . . . . . . . . 16-3a
Front winch repair
Cleaning, inspection,
and repair . . . . . . . . . . . . . . . . . . . . 16-2d
End frame assembly . . . . . . . . . . . 16-2f
End frame disassembly . . . . . . . . 16-2b
Gearcase assembly . . . . . . . . . . . . . 16-2e
Gearcase disassembly . . . . . . . . . . 16-2c
Winch assembly . . . . . . . . . . . . . . . . 16-2g
Winch disassembly . . . . . . . . . . . . . 16-2a
Front winch roller
maintenance:
Assembly . . . . . . . . . . . . . . . . . . . . . . 16-5d
Cleaning and inspection . . . . . . . 16-5c
Disassembly . . . . . . . . . . . . . . . . . . . 16-5b
Installation . . . . . . . . . . . . . . . . . . . . 16-5e
Removal . . . . . . . . . . . . . . . . . . . . . . . 16-5a
Front wiring harness
replacement:
Installation . . . . . . . . . . . . . . . . . . . . 7-3b
Removal . . . . . . . . . . . . . . . . . . . . . . . 7-3a
Fuel control valve, engine
coolant heater, replacement
Installation . . . . . . . . . . . . . . . . . . . . 17-7b
Removal . . . . . . . . . . . . . . . . . . . . . . . 17-7a
Fuel control valve, personnel
heater, maintenance:
Inspection . . . . . . . . . . . . . . . . . . . . . 17-16b
Installation . . . . . . . . . . . . . . . . . . . . 17-16c
Removal . . . . . . . . . . . . . . . . . . . . . . . 17-16a
Fuel crossover connectors
installation:
Installation . . . . . . . . . . . . . . . . . . . . 3-60
Fuel crossover connectors
removal:
Removal . . . . . . . . . . . . . . . . . . . . . . . 3-38
Fuel crossover connector
replacement
Installation, . . . . . . . . . . . . . . . . . . . 3-17b
Removal . . . . . . . . . . . . . . . . . . . . . . . 3-17a
Fuel injector (non-top stop)
maintenance
Assembly . . . . . . . . . . . . . . . . . . . . . . 5-7c
Cleaning and inspection . . . . . . . 5-7b
Disassembly . . . . . . . . . . . . . . . . . . . 5-7a
Page
16-24
16-20
16-18
16-26
16-18
16-6
16-14
16-4
16-10
16-5
16-15
16-2
16-38
16-36
16-34
16-40
16-34
7-12
7-3
17-16
17-16
17-40
17-42
17-40
3-193
3-120
3-48
3-48
5-10
6-8
6-6
Para
Fuel injector replacement:
Installation . . . . . . . . . . . . . . . . . . . . 5-6b
Removal . . . . . . . . . . . . . . . . . . . . . . . 5-6a
Fuel injector (top stop)
maintenance:
Assembly . . . . . . . . . . . . . . . . . . . . . . 5-8c
Cleaning and inspection . . . . . . . 5-8b
Disassembly . . . . . . . . . . . . . . . . . . . 5-8a
Fuel line and blower housing,
personnel heater, replacement:
Installation . . . . . . . . . . . . . . . . . . . . 17-19b
Removal . . . . . . . . . . . . . . . . . . . . . . . 17-19a
Fuel pump air cylinder
maintenance:
Adjustment . . . . . . . . . . . . . . . . . . . . 5-21c
Installation . . . . . . . . . . . . . . . . . . . . 5-21b
Removal . . . . . . . . . . . . . . . . . . . . . . . 5-21a
Fuel pump calibration:
Checking and adjusting
governor weight pressure . . . . . 5-25l
Checking and adjusting
throttle lever travel . . . . . . . . . . . 5-25h
Fuel pump run-in . . . . . . . . . . . . . . 5-25c
Mounting pump
to test
stand . . . . . . . . . . . . . . . . . . 5-25b
Shutdown and removal
from test stand . . . . . . . . . . . . . . . 5-25n
Testing and adjusting
fuel pressure . . . . . . . . . . . . . . . . . 5-25j
Testing and adjusting
governor fuel pressure . . . . . . . . 5-25k
Testing and adjusting
idle speed . . . . . . . . . . . . . . . . . . . . . 5-25g
Testing and adjusting idle
speed (VS governor only) . . . . . . 5-25m
Testing and adjusting
pump main pressure . . . . . . . . . . 5-25i
Testing and adjusting
throttle leakage . . . . . . . . . . . . . . . 5-25f
Testing governor
cutoff RPM . . . . . . . . . . . . . . . . . . . 5-25e
Testing pump seals
for leaks . . . . . . . . . . . . . . . . . . . . . . 5-25d
Throttle shaft cover
removal . . . . . . . . . . . . . . . . . . . . . . . 5-25a
Fuel pump front cover
maintenance:
Inspection. . . . . . . . . . . . . . . . . . . . .5-24b
Installation . . . . . . . . . . . . . . . . . . . .5-24c
Removal . . . . . . . . . . . . . . . . . . . . . . .
5-24a
Page
5-4
5-4
5-16
5-14
5-13
17-50
17-50
5-56
5-56
5-56
5-84
5-80
5-72
5-68
5-86
5-82
5-84
5-78
5-86
5-82
5-76
5-74
5-74
5-68
5-66
6-66
5-66
Index 13
TM 9-2320-260-34-2
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