TM-9-2320-260-34P-1

5-TON, 6X6, M809 SERIES (DIESEL)

TECHNICAL MANUAL; DIRECT SUPPORT AND GENERAL SUPPORT MAINTENANCE; REPAIR PARTS AND SPECIAL TOOLS LIST; VOLUME 1 OF 2

JANUARY 1992
TM-9-2320-260-34P-1

  TM-9-2320-260-34P-1 - Page 3 of 1025

TM 9-2320-260-34P-1
TABLE OF CONTENTS
VOLUME 1 OF
2
Section I
Section II
Group 01
Group 02
Group 03
INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . .
REPAIR PARTS LIST. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
ENGINE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
... . . . . . . . . . . . . . . . .
0100
0100
0100
0101
0101
0101
0102
0103
0103
0104
0105
0105
0105
0105
0105
0105
0105
0106
0106
0106
0106
0106
0106
0106
0108
Engine and Container Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Engine Mounts . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Engine Lifting Bracket . . . . . . . . . . . . . . . . . . .
Cylinder Block Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Cylinder Head Assembly, Gasket, and Mounting Hardware. . . . . . . . . . . . .
Engine Access Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Crankshaft, Damper, Gear, Seals, and Main Bearings . . . . . . . . . . . . . . . .
Flywheel Gear Assembly and Housing. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Camshaft Rear Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Piston and Rod Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Front Gear Cover Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Camshaft, Gear, and Related Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Camshaft Bearings . . . . . . . . . . . . . . . . . . . . . . .
.
Cam Follower Housing and Push Rods . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Valve Springs, Guides, and Crossheads . . . . . . . . . . . . . . . . . . . . . . . . . . .
Rocker Levers and Housing Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Rocker Lever Housing Covers and Breather . . . . . . . . . . . . . . . . . . . . . . . .
Lubricating Oil Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Lubricating Oil Pump Assembly and Mounting Hardware.
. . . . . . . . . . . . .
Engine Oil Scavenger Pump Lines and Fittings . . . . . . . . . . . . . . . . . . . . .
Oil Dipstick and Tube . . . . . . . . . . . . . . . . . . . . .
.
Oil Pan, Aerator, and Related Parts. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Engine Draft Tube and Mounting Hardware . . . . . . . . . . . . . . . . . . . . . . . .
Engine Oil Cooler Assembly and Cover . . . . . . . . . . . . . . . . . . . . . . . . . . .
Air Intake Manifold and Mounting Hardware. . . . . . . . . . . . . . . . . . . . . . .
7
0108 Exhaust Manifold and Mounting Hardware. . . . . . . . . . . . . . . . . . . . . . . .
0109 Accessory Drive, Pulley, and Related Parts . . . . . . . . . . . . . . . . . . . . . . . . .
CLUTCH
0200 Clutch Assembly, Housing, and Related Parts . . . . . . . . . . . . . . . . . . . . . .
0202 Clutch Linkage and Pedal. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
FUEL SYSTEM
0301
0302
0302
0302
0302
0302
0302
0302
0302
0304
0304
0306
0306
0306
Fuel Injector Assembly and Related Parts . . . . . . . . . . . . . . . . . . . . . . . . .
Fuel Pump Assembly, AFC, and Mounting Hardware . . . . . . . . . . . . . . . . .
Fuel Pump Cover, Tachometer Drive Assembly, AFC, and
Mounting Hardware . . . . . . . . . . . . . . . . . . . . . . . . . . .
Fuel Pump Housing, AFT . . . . . . . . . . . . . . . . . . . . . . .
. .
Fuel Pump Damper and Mounting Hardware. , . . . . . . . . . . . . . . . . . . . . .
Fuel Gear Pump Assembly and Mounting Hardware. . . . . . . . . . . . . . . . . .
Fuel Pump Assembly with VS Govenor. . . . . . . . . . . . . . . . . . . . . . . . . . .
Fuel Pump Cover, Tachometer Drive Assembly, VS, and
Mounting Hardware . . . . . . . . . . . . . . . . . . . . . . . . . . . .
.
Fuel Pump Housing, VS . . . . . . . . . . . . . . . . . . . . . . . . . . .
.
Air Cleaner Indicator and Related Parts . . . . . . . . . . . . . . . . . . . . . . . . . .
Air Cleaner Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . .
.
Fuel Crossover, Drain, and By-Pass Tubing . . . . . . . . . . . . . . . . . . . . . . . .
Fuel Tank Mounting, Single Tank, L. H. Side . . . . . . . . . . . . . . . . . . . . . . .
Fuel Tank Mounting, Single Tank, R. H. Side . . . . . . . . . . . . . . . . . . . . . . .
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